How to Make Disposable Pulp Bedpans from Wheat Straw?
With the rising demand for eco-friendly solutions, using wheat straw to produce disposable pulp bedpans has become a new alternative to wood pulp and waste paper.
This method not only reduces the pollution caused by burning straw but also provides safer and more sustainable products for medical care. Let’s take a look at the specific process and the equipment required.
Production Process
Pulping → Beating → Molding → Drying → Packaging
Straw Collection and Chopping
- Process: Collect wheat straw, remove impurities, and cut it into small pieces for easier pulping.
- Recommended Equipment: Straw Crusher – cuts straw into small particles.
Pulping
- Process: Mix straw with water and alkali solution, then heat to break it down into fiber pulp.
- Recommended Equipment: Beating Machine – refines fibers into pulp.
Molding
- Process: The pulp is absorbed onto the bedpan mold and shaped by vacuum suction.
- Recommended Equipment: Pulp Bedpan Forming Machine – forms disposable bedpans or bedpan liners in one step.
Drying and Setting
- Process: The wet bedpans need to be dried to make them firm and durable.
- Recommended Equipment: Drying Room, Metal Mesh Belt Dryer, or Heat Pump Dryer.
Pressing and Finishing
- Process: Some manufacturers add a hot-pressing step to make the surface smoother and increase strength.
- Recommended Equipment: Hot Press Machine.
Packaging and Sterilization
- Process: After passing quality inspection, products are packaged, and some manufacturers perform sterilization.
- Recommended Equipment: Packing Machine.
Why Choose Wheat Straw Pulp Bedpans?
- Eco-friendly: Utilizes agricultural waste, reducing resource wastage.
- Biodegradable: Straw pulp can naturally decompose without polluting the environment.
- Hygienic: Single-use, preventing cross-contamination.
- Sustainable: Provides a new use for agricultural by-products.
Recommended Molding Machine Models
Brand: Shuliy Machinery
Model: SL Series
Capacity: 1000-7000pcs/h
Power: 38-120kW
Voltage: 380V,50HZ
Size: Reference Technical Parameter Table
Warranty: 12 Months
Shuliy offers a variety of disposable pulp bedpan forming machines. Molds can be customized according to your requirements. For more details, please click the pop-up for further information.
