1000-1500 PCs/hr Mashine Ndogo ya Tray ya Yai

Mashine ndogo ya tray ya yai, pia inaitwa mashine ya tray ya yai upande mmoja, inatumia zaidi karatasi taka, karatasi ya cardboard, vitabu vya zamani, na nyenzo nyingine za nyuzi. Inazalisha tray za yai mbalimbali, kama tray za mashimo 30 na mashimo 20, kwa uzalishaji wa 1,000–1,500 vipande kwa saa kwa njia ya pulp molding.

This small egg tray machine is ideal for small poultry farms, large-scale chicken farms, and start-up egg processing businesses. It has low output, low investment, low energy consumption, and is easy to operate. With a fast return on investment, it is the first choice for many users and is popular in over 50 countries, including Nigeria, Brazil, Cuba, Colombia, Russia, Saudi Arabia, Morocco, Ghana, and South Africa.

Vifaa vya Shuliy vya kuuza zaidi vya kutengeneza mashine za tray ndogo za mayai ni SL-3*1 na SL-4*1. Hapa chini, nitaelezea modeli hizi mbili kwa kina.

Why Is This Small Egg Tray Machine Also Called a Single-Side Egg Tray Making Machine?

This small egg tray machine is also known as a single-side egg tray making machine because it is equipped with only one forming mold and one transfer mold. All wet egg trays complete the pulp suction, molding, and demolding processes on the same side. This compact egg tray machine can close the molds 6–8 times per minute, with an output of 18–32 trays per minute.

Compared with multi-side machines (such as four-side, eight-side, or twelve-side machines), the single-side egg tray machine features a simpler structure, smaller footprint, and lower energy consumption. Therefore, it is an ideal choice for poultry farms and small businesses looking to upgrade from old egg tray production equipment.

Due to its single-side molding process, the production output per cycle is moderate, reaching approximately 1,000–1,500 pieces per hour. In addition, this machine is easy to operate and requires less maintenance, making it suitable for beginners and small-scale egg tray production projects.

Malighafi za uzalishaji wa tray za yai

Small egg tray machines mainly use fiber materials such as waste paper, kraft paper, corrugated paper, and cardboard as raw materials. The production process mainly involves physical processing, including pulping, molding, and drying, to finally produce finished egg trays. Generally, the weight of one egg tray is about 60–80 g. According to calculations from the Shuliy factory, one ton of waste paper can produce approximately 12,000 egg trays, making this solution highly attractive for businesses seeking a fast return on investment. In many cases, the investment can be recovered within about one week.

According to customer requirements, waterproofing agents or strengthening additives can be added to the pulp to improve the moisture resistance and durability of the trays. These additives remain stable in the products after drying and do not cause chemical reactions, discoloration, or unpleasant odors.

Therefore, both the raw materials and the production process are environmentally friendly. Egg trays are fully biodegradable, do not cause secondary pollution, and meet the growing demand for sustainable and eco-friendly packaging solutions.

What Finished Products Can Shuliy Small Egg Tray Machines Produce?

How Does a Small Pulp Molding Egg Tray Machine Make Egg Trays?

Mashine ndogo ya kutengeneza tray za yai kwa pulp inafanya kazi kwa hatua nne kuu: pulping, kuunda, kuondoa tray, na kukausha. Kwanza, karatasi taka, karatasi ya corrugated, na malighafi nyingine huchanganywa na maji kwa uwiano sahihi ili kuunda pulp imara. Kuchanganya na kupiga hufanya nyuzi zipate usambazaji kamili.

Kisha, pulp hupelekwa kwenye mold ya upande mmoja. Chini ya kuvuta hewa, pulp huambatana kwa usawa na uso wa mold, haraka kuunda tray ya yai yenye unyevunyevu. Tray yenye unyevunyevu huondolewa na kupelekwa kwenye mfumo wa kukausha (kukausha kwa hewa au chumba cha kukausha) ili kuondoa unyevu, na kuunda tray imara, gorofa, na za usawa.

Mchakato wote ni wa kimwili, bila kemikali hatarishi, na hivyo ni rafiki kwa mazingira na ufanisi. Kila mzunguko unaweza kuzalisha tray nyingi kwa wakati mmoja, kwa matumizi ya chini ya maji na karatasi, na ni bora kwa uzalishaji wa kiwango kidogo na ufanisi mkubwa.

Aina za Mashine za Kutengeneza Tray za Yai Ndogo

Technical Parameters of SL-3*1 Small Egg Tray Making Machine

Artikel	Parameter
Modell	SL-3*1
Pato	1,000 trays kwa saa
Effekt	38 kW
Spänning	380V / 50Hz
Vikt	2,500 kg
Ukubwa wa Mashine Kuu	MM 2,600 × 2,200 × 1,900
Matumizi ya Karatasi	80 kg/h
Matumizi ya Maji	160 kg/h
Torkningsmetod	Kukausha kwa hewa / Sanduku la kukausha

Technical Parameters of SL-4*1 Small Egg Tray Machines

Artikel	Parameter
Modell	SL-4*1
Pato	1,500 tray kwa saa
Effekt	38 kW
Spänning	380V / 50Hz
Vikt	3,000 kg
Ukubwa wa Mashine Kuu	MM 2,800 × 2,200 × 1,900
Matumizi ya Karatasi	120 kg/h
Matumizi ya Maji	240 kg/h
Torkningsmetod	Kukausha kwa hewa / Chumba cha kukausha

Tofauti Kuu Kati ya Mashine Hizi Mbili

Kipengele cha Mfano	SL-3*1	SL-4*1
Nafasi za Mold	3	4
Pato	1,000 trays kwa saa	1,500 tray kwa saa
Nguvu Jumla	38 kW	38 kW
Uzito wa Mashine Kuu	2,500 kg	3,000 kg (zaidi imara)
Matumizi ya Karatasi	80 kg/h	120 kg/h
Matumizi ya Maji	160 kg/h	240 kg/h
Mipangilio ya Kukausha	Kukausha kwa hewa / Sanduku la kukausha	Kukausha kwa hewa / Chumba cha kukausha (kwa uzalishaji mkubwa zaidi)
Passar för	Mashamba madogo / Kampuni za kuanzisha	Viwanda vidogo hadi vya kati vya tray za yai / Upanuzi wa uwezo

Manufaa ya Mashine Ndogo za Tray za Yai

Mstari wa Uzalishaji wa Tray za Yai Ndogo

Mstari mdogo wa uzalishaji wa tray za yai ukubwa unaundwa na sehemu zifuatazo:

Mchakato kamili wa uzalishaji unaonyeshwa kwenye mchoro.

Drying Methods Compatible with Small Egg Tray Making Machines

Small egg tray making machines usually use two main drying methods: natural sun drying and drying room drying. The suitable method depends on production capacity, local climate conditions, and investment budget.

Kukauka kwa Jua ya Asili

Natural drying is suitable for small-scale production of 1,000–2,000 egg trays per day, especially in areas with warm and dry climates. The drying time mainly depends on the weather conditions: at 30–35°C, egg trays usually need about 2 hours to dry; at around 25°C, drying may take about 5 hours; while in cold weather of 5–10°C, it may take up to 48 hours.

After molding, wet egg trays are placed on bamboo or galvanized trays, then loaded onto drying racks and moved to an open area. The trays are dried naturally through sunlight and airflow. Generally, 100–200 drying racks are required. Each rack can hold 24–30 mesh trays, and each mesh tray can hold 3–4 egg trays.

The main advantage of natural drying is that it requires no additional energy consumption, helping reduce production costs. However, it requires more labor, larger drying space, and depends heavily on weather conditions.

Drying Room / Cart Drying

For businesses requiring more stable production, a drying room or cart drying system is a better choice. This method can dry approximately 1,000 egg trays per batch at 180–200°C, with a drying time of about 30–40 minutes.

After molding, the wet egg trays are placed on galvanized trays, loaded onto drying racks, and pushed into the drying room for hot-air drying. The drying room can accommodate 10–12 carts, with each cart holding approximately 90–100 egg trays. An additional 10 carts can be prepared for continuous circulation.

Compared with natural drying, this method allows stable production regardless of wind or rain, requires less space, and improves drying efficiency. However, it requires more labor for tray handling, cart movement, and loading/unloading operations.

Huduma zinazotolewa na Shuliy

Shuliy hutoa huduma za kuunganisha ili kuhakikisha uendeshaji wa vifaa kwa ufanisi na usalama:

• Muundo wa Suluhisho: Boresha mipango ya mstari wa uzalishaji kulingana na uzalishaji na nafasi kwa uendeshaji thabiti na wa ufanisi.
• Ufungaji & Uendeshaji wa Kazi: Toa mwongozo wa mahali pa kazi au wa mbali ili kuharakisha matumizi ya vifaa.
• Mafunzo ya Uendeshaji: Kufundisha wafanyakazi kuhusu mchakato wa pulp, kuunda, kukausha, na matengenezo.
• Msaada wa Kiufundi & Sehemu za Akiba: Toa sehemu za akiba kwa muda mrefu na kutoa msaada wa kiufundi kwa simu au kwa njia ya mbali.
• Baada ya Mauzo ya Matengenezo: Toa ushauri wa ukaguzi wa kawaida na mapendekezo ya matengenezo ili kuongeza maisha ya vifaa.
• Uboreshaji & Maboresho: Toa huduma za kubadilisha miundo ya mold, maboresho ya vifaa, na upanuzi wa mistari ya uzalishaji.

1500pcs/h Mashine ya Tray ya Mayai Iliyosafirishwa kwenda Brazil

In 2026, a poultry farm in Paraná, Brazil, purchased Shuliy’s SL-1×4 egg tray making machine to produce eco-friendly paper egg trays in-house. Facing rising plastic packaging costs and increasing demand for sustainable solutions, the customer chose this 1500 pcs/h egg tray machine to improve packaging efficiency and reduce operating costs. The complete solution included the egg tray molding machine, pulping equipment, accessories, installation guidance, and technical support. After installation, the customer successfully upgraded from manual packaging to semi-automatic production, achieving higher productivity while reducing packaging expenses with recyclable pulp-based trays.

FAQ About Shuliy Small Egg Tray Machine