1000-1500 PCs/hr Mashine Ndogo ya Tray ya Yai
| Modell | SL-3*1, SL-4*1 |
| Kapacitet | 1000-1500 st/h |
| Vattenkonsumtion | 300 kg/h-380 kg/h |
| Pappersförbrukning | 120-160 kg/h |
| Elförbrukning | 32 kW/h-45 kW/h |
| Arbetare antal | 3-4 |
| Garanti | 12 månader |
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Mashine ndogo ya tray ya yai, pia inaitwa mashine ya tray ya yai upande mmoja, inatumia zaidi karatasi taka, karatasi ya cardboard, vitabu vya zamani, na nyenzo nyingine za nyuzi. Inazalisha tray za yai mbalimbali, kama tray za mashimo 30 na mashimo 20, kwa uzalishaji wa 1,000–1,500 vipande kwa saa kwa njia ya pulp molding.
This small egg tray machine is ideal for small poultry farms, large-scale chicken farms, and start-up egg processing businesses. It has low output, low investment, low energy consumption, and is easy to operate. With a fast return on investment, it is the first choice for many users and is popular in over 50 countries, including Nigeria, Brazil, Cuba, Colombia, Russia, Saudi Arabia, Morocco, Ghana, and South Africa.
Vifaa vya Shuliy vya kuuza zaidi vya kutengeneza mashine za tray ndogo za mayai ni SL-3*1 na SL-4*1. Hapa chini, nitaelezea modeli hizi mbili kwa kina.
Why Is This Small Egg Tray Machine Also Called a Single-Side Egg Tray Making Machine?
This small egg tray machine is also known as a single-side egg tray making machine because it is equipped with only one forming mold and one transfer mold. All wet egg trays complete the pulp suction, molding, and demolding processes on the same side. This compact egg tray machine can close the molds 6–8 times per minute, with an output of 18–32 trays per minute.
Compared with multi-side machines (such as four-side, eight-side, or twelve-side machines), the single-side egg tray machine features a simpler structure, smaller footprint, and lower energy consumption. Therefore, it is an ideal choice for poultry farms and small businesses looking to upgrade from old egg tray production equipment.
Due to its single-side molding process, the production output per cycle is moderate, reaching approximately 1,000–1,500 pieces per hour. In addition, this machine is easy to operate and requires less maintenance, making it suitable for beginners and small-scale egg tray production projects.
Malighafi za uzalishaji wa tray za yai
Small egg tray machines mainly use fiber materials such as waste paper, kraft paper, corrugated paper, and cardboard as raw materials. The production process mainly involves physical processing, including pulping, molding, and drying, to finally produce finished egg trays. Generally, the weight of one egg tray is about 60–80 g. According to calculations from the Shuliy factory, one ton of waste paper can produce approximately 12,000 egg trays, making this solution highly attractive for businesses seeking a fast return on investment. In many cases, the investment can be recovered within about one week.
According to customer requirements, waterproofing agents or strengthening additives can be added to the pulp to improve the moisture resistance and durability of the trays. These additives remain stable in the products after drying and do not cause chemical reactions, discoloration, or unpleasant odors.
Therefore, both the raw materials and the production process are environmentally friendly. Egg trays are fully biodegradable, do not cause secondary pollution, and meet the growing demand for sustainable and eco-friendly packaging solutions.
What Finished Products Can Shuliy Small Egg Tray Machines Produce?
How Does a Small Pulp Molding Egg Tray Machine Make Egg Trays?
Mashine ndogo ya kutengeneza tray za yai kwa pulp inafanya kazi kwa hatua nne kuu: pulping, kuunda, kuondoa tray, na kukausha. Kwanza, karatasi taka, karatasi ya corrugated, na malighafi nyingine huchanganywa na maji kwa uwiano sahihi ili kuunda pulp imara. Kuchanganya na kupiga hufanya nyuzi zipate usambazaji kamili.
Kisha, pulp hupelekwa kwenye mold ya upande mmoja. Chini ya kuvuta hewa, pulp huambatana kwa usawa na uso wa mold, haraka kuunda tray ya yai yenye unyevunyevu. Tray yenye unyevunyevu huondolewa na kupelekwa kwenye mfumo wa kukausha (kukausha kwa hewa au chumba cha kukausha) ili kuondoa unyevu, na kuunda tray imara, gorofa, na za usawa.
Mchakato wote ni wa kimwili, bila kemikali hatarishi, na hivyo ni rafiki kwa mazingira na ufanisi. Kila mzunguko unaweza kuzalisha tray nyingi kwa wakati mmoja, kwa matumizi ya chini ya maji na karatasi, na ni bora kwa uzalishaji wa kiwango kidogo na ufanisi mkubwa.
Aina za Mashine za Kutengeneza Tray za Yai Ndogo
Type 1: SL-3*1 Small Egg Tray Machine
The SL-3×1 small egg tray forming machine consists of one transfer side and three forming sides. The transfer side is responsible for conveying wet pulp, while the three forming sides mold wet paper trays simultaneously. Each production cycle can produce 3 egg trays, with an output capacity of up to 1,000 pieces per hour.
Technical Parameters of SL-3*1 Small Egg Tray Making Machine
| Artikel | Parameter |
|---|---|
| Modell | SL-3*1 |
| Pato | 1,000 trays kwa saa |
| Effekt | 38 kW |
| Spänning | 380V / 50Hz |
| Vikt | 2,500 kg |
| Ukubwa wa Mashine Kuu | MM 2,600 × 2,200 × 1,900 |
| Matumizi ya Karatasi | 80 kg/h |
| Matumizi ya Maji | 160 kg/h |
| Torkningsmetod | Kukausha kwa hewa / Sanduku la kukausha |
Type 2: SL-4*1 Small Egg Tray Machine
The SL-4×1 small egg tray making machine consists of one transfer side and four forming sides. The transfer side conveys wet pulp, while the four forming sides simultaneously mold the pulp into egg trays. Each production cycle can produce 4 egg trays.
Compared with the SL-3×1 model, this machine provides higher production capacity while maintaining a simple structure and easy operation. It is suitable for small and medium-scale egg tray production lines. The output capacity can reach 1,500 pieces per hour.
Technical Parameters of SL-4*1 Small Egg Tray Machines
| Artikel | Parameter |
|---|---|
| Modell | SL-4*1 |
| Pato | 1,500 tray kwa saa |
| Effekt | 38 kW |
| Spänning | 380V / 50Hz |
| Vikt | 3,000 kg |
| Ukubwa wa Mashine Kuu | MM 2,800 × 2,200 × 1,900 |
| Matumizi ya Karatasi | 120 kg/h |
| Matumizi ya Maji | 240 kg/h |
| Torkningsmetod | Kukausha kwa hewa / Chumba cha kukausha |
Tofauti Kuu Kati ya Mashine Hizi Mbili
| Kipengele cha Mfano | SL-3*1 | SL-4*1 |
|---|---|---|
| Nafasi za Mold | 3 | 4 |
| Pato | 1,000 trays kwa saa | 1,500 tray kwa saa |
| Nguvu Jumla | 38 kW | 38 kW |
| Uzito wa Mashine Kuu | 2,500 kg | 3,000 kg (zaidi imara) |
| Matumizi ya Karatasi | 80 kg/h | 120 kg/h |
| Matumizi ya Maji | 160 kg/h | 240 kg/h |
| Mipangilio ya Kukausha | Kukausha kwa hewa / Sanduku la kukausha | Kukausha kwa hewa / Chumba cha kukausha (kwa uzalishaji mkubwa zaidi) |
| Passar för | Mashamba madogo / Kampuni za kuanzisha | Viwanda vidogo hadi vya kati vya tray za yai / Upanuzi wa uwezo |
Manufaa ya Mashine Ndogo za Tray za Yai
Muundo rahisi na imara
Mashine hutumia mifumo ya kuunda upande mmoja 3×1 au 4×1, ambayo ni ndogo na ina kiwango cha chini cha kushindwa.
- SL-3*1: Nafasi 3 za mold
- SL-4*1: Nafasi 4 za mold
Mfumo wa upande mmoja hupunguza sehemu zinazozunguka na za usafirishaji, kuhakikisha uendeshaji thabiti na matengenezo rahisi.
Ufanisi wa Juu na Matumizi ya Nishati ya Chini
Miundo yote ina nguvu ya 38 kW, ikizalisha tray 1,000–1,500 kwa saa. Uwiano wa nishati kwa uzalishaji ni wa busara, na kuifanya kuwa ya gharama nafuu kati ya mashine zinazofanana.
Matumizi Makubwa ya Pulp
Uundaji wa kwa shinikizo la hewa huhakikisha usambazaji wa pulp kwa usawa na ufanisi wa unyonyaji wa juu.
- Matumizi ya karatasi: 80–120 kg/h
- Matumizi ya maji: 160–240 kg/h (yanaweza kurejeshwa kwa sehemu)
Vifaa vya Kudumu
Muundo umejengwa kwa chuma cha kaboni cha Q235 kinene, uzito wa kati ya kilo 2,500–3,000, kuhakikisha utulivu na usahihi wa kuunda.
Miundo inaweza kuwa ya alumini au shaba, sugu kwa kutu, sugu kwa joto, hudumu kwa muda mrefu, na huunda tray safi.
Chaguzi za Kukausha zinazobadilika
Kukausha kunaweza kubadilishwa kulingana na uzalishaji na hali ya hewa:
- Kukausha kwa hewa (gharama nafuu, inafaa kwa maeneo ya jua)
- Sanduku la kukausha (kwa SL-3*1)
- Chumba cha kukausha (kinashauriwa kwa SL-4*1)
Mipangilio ya kubadilika hukutana na mahitaji mbalimbali ya uzalishaji wa kiwango kidogo.
Uzalishaji wa imara na wa kuaminika
Uundaji wa kwa usahihi kwa kutumia shinikizo la hewa huhakikisha idadi na ubora wa tray kwa kila mzunguko.
- SL-3*1: 1,000 tray kwa saa
- SL-4*1: 1,500 tray kwa saa
Tray zilizomwagika ni za usawa na za kuaminika; tray zilizokaushwa ni za gorofa, imara, na hupunguza marekebisho, kuboresha ufanisi wa uzalishaji kwa ujumla.
Mstari wa Uzalishaji wa Tray za Yai Ndogo
Mstari mdogo wa uzalishaji wa tray za yai ukubwa unaundwa na sehemu zifuatazo:
Pulping System
Waste paper such as newspapers, corrugated paper, and kraft paper is mixed with water, then stirred and crushed to form a uniform pulp mixture.
The pulp concentration can be adjusted according to production requirements, and a small amount of waterproofing agent can be added to improve moisture resistance. The maximum recommended water-to-paper ratio is 5:1, while the optimal ratio is generally around 10:1. A higher pulp concentration means more waste paper can be processed with less water; however, if the concentration is too high or too low, the final egg trays may not form properly.
During egg tray production, not only the pulp concentration needs to be properly controlled, but the pulp must also be thoroughly mixed and refined. In general, the pulping process takes approximately 20–40 minutes to achieve a uniform pulp consistency suitable for molding.
Forming System
Miundo ya upande mmoja (3*1 au 4*1) yenye kuvuta hewa hutumika kuunda tray zenye unyevunyevu kwa usawa.
Kila mzunguko unaweza kuunda tray nyingi kwa wakati mmoja, kuboresha ufanisi wa uzalishaji.
Drying System
This egg tray drying room can dry approximately 1,000 egg trays per batch at 180–200°C, with a drying time of 30–40 minutes.
After molding, the wet egg trays are placed on galvanized trays, loaded onto drying racks, and pushed into the drying room for hot-air drying. The room can hold 10–12 carts, with each cart carrying about 90–100 egg trays. An additional 10 carts can be equipped for continuous production.
Compared with natural sun drying, this method allows continuous production regardless of weather conditions, saves space, and improves drying stability. However, it requires more manual labor for tray loading, cart movement, and unloading.
Kuchapisha kwa Moto (Hiari)
To achieve a smoother and more attractive surface, a small egg tray hot pressing machine can be used for further processing. This egg tray hot press molding machine uses electric heating to heat the pressing mold up to 200°C. Then, with a downward pressure of 20 tons from the hydraulic cylinder, it compresses the egg trays, making both sides of the trays smooth and evenly finished.
Ufungaji na Kuandaa
The egg tray packing machine provided by Shuliy uses a pneumatic cylinder to compress 70–120 egg trays into a compact stack. This process ensures that the stacked egg trays have a uniform length, making them easier to package, load, and transport.
Mchakato kamili wa uzalishaji unaonyeshwa kwenye mchoro.
Drying Methods Compatible with Small Egg Tray Making Machines
Small egg tray making machines usually use two main drying methods: natural sun drying and drying room drying. The suitable method depends on production capacity, local climate conditions, and investment budget.
Kukauka kwa Jua ya Asili
Natural drying is suitable for small-scale production of 1,000–2,000 egg trays per day, especially in areas with warm and dry climates. The drying time mainly depends on the weather conditions: at 30–35°C, egg trays usually need about 2 hours to dry; at around 25°C, drying may take about 5 hours; while in cold weather of 5–10°C, it may take up to 48 hours.
After molding, wet egg trays are placed on bamboo or galvanized trays, then loaded onto drying racks and moved to an open area. The trays are dried naturally through sunlight and airflow. Generally, 100–200 drying racks are required. Each rack can hold 24–30 mesh trays, and each mesh tray can hold 3–4 egg trays.
The main advantage of natural drying is that it requires no additional energy consumption, helping reduce production costs. However, it requires more labor, larger drying space, and depends heavily on weather conditions.
Drying Room / Cart Drying
For businesses requiring more stable production, a drying room or cart drying system is a better choice. This method can dry approximately 1,000 egg trays per batch at 180–200°C, with a drying time of about 30–40 minutes.
After molding, the wet egg trays are placed on galvanized trays, loaded onto drying racks, and pushed into the drying room for hot-air drying. The drying room can accommodate 10–12 carts, with each cart holding approximately 90–100 egg trays. An additional 10 carts can be prepared for continuous circulation.
Compared with natural drying, this method allows stable production regardless of wind or rain, requires less space, and improves drying efficiency. However, it requires more labor for tray handling, cart movement, and loading/unloading operations.
Huduma zinazotolewa na Shuliy
Shuliy hutoa huduma za kuunganisha ili kuhakikisha uendeshaji wa vifaa kwa ufanisi na usalama:
- Muundo wa Suluhisho: Boresha mipango ya mstari wa uzalishaji kulingana na uzalishaji na nafasi kwa uendeshaji thabiti na wa ufanisi.
- Ufungaji & Uendeshaji wa Kazi: Toa mwongozo wa mahali pa kazi au wa mbali ili kuharakisha matumizi ya vifaa.
- Mafunzo ya Uendeshaji: Kufundisha wafanyakazi kuhusu mchakato wa pulp, kuunda, kukausha, na matengenezo.
- Msaada wa Kiufundi & Sehemu za Akiba: Toa sehemu za akiba kwa muda mrefu na kutoa msaada wa kiufundi kwa simu au kwa njia ya mbali.
- Baada ya Mauzo ya Matengenezo: Toa ushauri wa ukaguzi wa kawaida na mapendekezo ya matengenezo ili kuongeza maisha ya vifaa.
- Uboreshaji & Maboresho: Toa huduma za kubadilisha miundo ya mold, maboresho ya vifaa, na upanuzi wa mistari ya uzalishaji.
Kesi ya Shamba la Mexico
Mteja wa Mexico hivi karibuni aliamua kununua mashine ya kutengeneza tray za yai kwa Shuliy yenye uwezo wa tray 1500 kwa saa. Mashine ilituma kwa mafanikio wiki iliyopita.
Vifaa hivi vya ufanisi mkubwa vitatumika kwenye shamba la bata la mteja kutengeneza tray za yai za kuhifadhi mayai ya bata. Inawawezesha uzalishaji wa tray za yai kwa njia otomatiki na yenye ufanisi, ikitoa msaada wa kuaminika kwa shughuli za kila siku za shamba.
