Mashine ya Mayai 4000-7000pcs/hr

Shuliy offers large egg carton machines in three models: SL-4*8, SL-5*8och SL-6*8. Their capacity ranges from 4,000 to 7,000 pcs/hr. Customers can choose based on actual production needs and factory conditions. For machines above 10,000 pcs/hr, we also offer custom solutions.

This 4,000–7,000 pcs/hr large egg carton machine is designed for medium to large egg carton factories. It is a fully automatic pulp molding machine that combines high efficiency, stable operation, and large-scale production. The series uses an 8-face rotary molding structure to produce standard pulp egg cartons continuously and reliably. It is widely used in egg packaging, logistics, and export packaging.

Shuliy is committed to providing these egg carton machines worldwide. Whether you are new to pulp egg carton production or looking to upgrade your equipment, we can offer tailored solutions, help design your factory layout, and plan your production process.

Is a Large Egg Carton Machine the Same as an Egg Tray Machine?

The terms egg carton machine and egg tray machine are sometimes used interchangeably in the pulp molding industry, but the final product depends on the mold design.

A large pulp molding machine can be configured for different egg packaging formats, including traditional egg trays and carton-style packaging.

The main difference is the mold structure and final product design, rather than simply the machine name.

Therefore, when requesting a quotation, buyers should provide the required egg carton or egg tray type instead of selecting a machine based only on the product name.

This allows the manufacturer to confirm the suitable mold, forming capacity, and supporting equipment.

Modeli Kubwa za Mashine za Mayai ya Karatasi

Aina 1: SL-4*8

Den SL-4*8 has 8 rotary faces and 1 conveyor face. Each rotary face has 4 forming molds. All four molds shape wet pulp trays at the same time, producing 32 egg cartons per full rotation.

Tekniska specifikationer

Artikel	Specifikation
Modell	SL-4*8
Kapacitet	4000–5000 pcs/h
Effekt	95 kW
Spänning	380V, 50Hz
Vikt	7000 kg
Ukubwa (Mashine ya Uundaji)	3250 × 2300 × 2500 mm
Matumizi ya Karatasi	320 kg/h
Matumizi ya Maji	640 kg/h
Torkningsmetod	Kukausha kwa moto wa matofali au kukausha kwa tabaka nyingi

Aina 2: SL-5*8

Den SL-5*8 has 8 rotary faces and 1 conveyor face. Each rotary face has 5 forming molds. All five molds shape wet pulp trays at the same time, producing 40 egg cartons per full rotation.

Tekniska specifikationer

Artikel	Specifikation
Modell	SL-5*8
Kapacitet	5000–6000 pcs/h
Effekt	95 kW
Spänning	380V, 50Hz
Vikt	8000 kg
Ukubwa (Mashine ya Uundaji)	3700 × 2300 × 2500 mm
Matumizi ya Karatasi	400 kg/h
Matumizi ya Maji	800 kg/h
Torkningsmetod	Kukausha kwa moto wa matofali au kukausha kwa tabaka nyingi

Aina 3: SL-6*8

Den SL-6*8 has 8 rotary faces and 1 conveyor face. Each rotary face has 6 forming molds. All six molds shape wet pulp trays at the same time, producing 48 egg cartons per full rotation.

Tekniska specifikationer

Artikel	Specifikation
Modell	SL-6*8
Kapacitet	6000–7000 pcs/h
Effekt	120 kW
Spänning	380V, 50Hz
Vikt	10000 kg
Ukubwa (Mashine ya Uundaji)	3200 × 2300 × 2500 mm
Matumizi ya Karatasi	480 kg/h
Matumizi ya Maji	960 kg/h
Torkningsmetod	Kukausha kwa moto wa matofali au kukausha kwa tabaka nyingi

Ulinganisho wa Modeli Tatu

Modell	Kapacitet (st/h)	Nguvu (kW)	Matumizi ya Mchuzi (kg/h)	Matumizi ya Maji (kg/h)
SL-4×8	4,000–5,000	95	320	640
SL-5×8	5,000–6,000	95	400	800
SL-6×8	6000–7000	120	480	960

Which Large Egg Carton Machine Should You Choose?

The right large egg carton machine depends on your target production capacity, available factory space, raw material supply, and expected working hours. Shuliy offers three 8-side rotary models with capacities from 4,000 to 7,000 pcs/h.

Den SL-4×8 is suitable for businesses targeting 4,000–5,000 egg cartons per hour. The SL-5×8 increases production to 5,000–6,000 pcs/h, while the SL-6×8 is designed for larger factories requiring 6,000–7,000 pcs/h.

Target Capacity	Rekommenderad Modell	Main Application
4,000–5,000 pcs/h	SL-4×8	Medium-scale commercial production
5,000–6,000 pcs/h	SL-5×8	Growing egg carton factories
6,000–7,000 pcs/h	SL-6×8	Uzalishaji wa kibiashara kwa kiwango kikubwa

When selecting a model, buyers should also consider the capacity of the pulping system and drying system. The complete production line should be configured to match the forming machine rather than selecting the forming capacity alone.

Faida Muhimu

Mambo Muhimu ya Mashine Kubwa za Kutengeneza Mayai

• Mashine imetengenezwa kwa chuma cha kaboni kinene, kinatoa nguvu kubwa, utulivu, uwezo mzuri wa mzigo, na uaminifu wa muda mrefu.
• Molds ya alumini ya kawaida ni nyepesi, huwaka haraka, na huoka kwa ufanisi. Molds za chuma cha pua au plastiki pia zinaweza kubinafsishwa kwa mahitaji tofauti ya uzalishaji.
• Mabawa ya mold yanaweza kuwa na coating ya Teflon isiyo na joto la juu ili kupunguza kushikamana, kuboresha kuondoa mold, na kuhakikisha ubora wa bidhaa unaoendelea.
• Mfumo wa usafirishaji wa chuma cha pua wenye nguvu kubwa na bearings zinazostahimili kuvaa hutoa uendeshaji mzuri na matengenezo ya chini, yanayofaa kwa uzalishaji wa kuendelea kwa muda mrefu.
• Mito ya maji ya chuma cha pua na valves za shaba hutoa upinzani mzuri wa kutu kwa utendaji wa muda mrefu wa mfumo wa majimaji.
• Kabineti la kudhibiti la chuma cha pua lenye kinga dhidi ya maji na vumbi lina hakikisha usalama wa umeme na uaminifu katika mazingira magumu ya viwanda.
• Muundo wa mzunguko wa uso 8 huruhusu uendeshaji wa kuendelea bila kusimama mara kwa mara, kuboresha sana ufanisi wa uzalishaji.
• Inaweza kuunganishwa kwa urahisi na mifumo ya kukausha na kupakia kiotomatiki kwa mstari kamili wa uzalishaji wa mayai.
• Vifaa vya viwandani vya kiwango cha juu vinahakikisha matumizi ya zaidi ya miaka 10 ya utulivu wa kuendelea kwa matengenezo sahihi.

Jinsi ya Kutengeneza Mayai ya Karatasi?

Large egg carton machines use waste paper, cardboard, old books and newspapers, paper mill pulp, bamboo pulp, or wood pulp as raw materials. The pulp is processed into a uniform slurry. The slurry is vacuum-formed on molds to quickly shape wet egg carton blanks. The wet blanks are then automatically demolded and sent to a drying line or air-drying area, producing strong, uniform egg cartons. The machine runs continuously and stably, suitable for 24-hour uninterrupted production.

What Products Can a Large Egg Carton Machine Produce?

With different molds, a large pulp molding machine can be configured to produce different molded-pulp packaging products. The exact product range depends on the forming machine and mold design.

Possible applications include:

• Äggplattor
• Egg cartons
• Fruit trays
• Apple trays
• Seedling trays
• Cup carriers
• Other molded-pulp packaging products

For egg packaging, different mold configurations can also be designed for different egg quantities and carton shapes.

If you plan to produce products other than standard egg trays, provide the product dimensions, number of cavities, and product drawings or samples. The mold and machine configuration can then be evaluated before ordering.

What Equipment Is Needed for a Complete Large Egg Carton Production Line?

A large egg carton production line normally includes four main sections: pulp preparation, egg carton forming, drying, and packaging. For a 4,000–7,000 pcs/h production line, each section should be matched with the capacity of the selected forming machine.

Production Section	Main Equipment	Kazi
Pulp Preparation	Hydraulic pulper, pulp refiner, agitator	Turn waste paper into uniform pulp
Pulp Supply	Pulp pump, storage tank, screening equipment	Store, filter, and supply pulp
Formning	Large egg carton machine	Vacuum-form wet egg cartons
Torkning	Brick kiln dryer or multi-layer dryer	Remove moisture from wet cartons
Stacking	Automatic stacking system	Arrange finished cartons
Förpackning	Máquina de envasado	Compress and package finished products

A complete line can be configured according to the required capacity, available factory space, local energy costs, and level of automation.

For customers who already have some equipment, the production line can also be configured around the existing machinery to avoid unnecessary investment.

Request a complete egg carton production line proposal based on your target capacity and factory conditions.

Process Flow

Which Drying Method Is Suitable for a Large Egg Carton Production Line?

Drying is an important part of a large egg carton production line because the forming machine continuously produces wet cartons. The drying system must have enough capacity to process the output from the forming machine.

Shuliy provides different drying options, including sun drying, brick kiln drying, and multi-layer drying.

Torkningsmetod	Suitable Situation	Main Consideration
Solför drying	Low investment and suitable climate	Requires large drying area and more labor
Brick Kiln Drying	Commercial production with available space	Suitable for continuous production
Multi-Layer Dryer	Large-scale and automated production	Higher investment but saves floor space

For 4,000–7,000 pcs/h production, a mechanical drying system is generally more suitable when stable year-round production and higher automation are required. The final dryer configuration should be selected according to local fuel availability, climate, factory space, and investment budget.

For reference, the 8-side production line information on this site gives multi-layer dryer dimensions of about 27.5 × 6 × 3.6 m for SL-4×8 and SL-5×8, and about 33.5 × 6 × 3.6 m for SL-6×8. Actual layouts can be adjusted according to the factory and equipment configuration.

How Much Factory Space Does a Large Egg Carton Production Line Need?

The required factory space depends on the forming machine, drying method, raw material storage, and finished-product storage. The forming machine itself occupies much less space than the complete production line, so buyers should plan the factory based on the entire process.

The factory normally needs space for:

• Waste paper and cardboard storage
• Andaliwa ya pulp
• Egg carton forming
• Torkning
• Finished-product stacking
• Förpackning
• Finished-product storage
• Equipment maintenance and operation

For example, a multi-layer dryer requires considerably less floor area than a long brick drying line, while sun drying requires a much larger open drying area.

Before purchasing a large egg carton machine, buyers can provide the factory length, width, and height. Shuliy can use this information to recommend an equipment layout and suitable drying solution.

Send us your factory dimensions to get a proposed egg carton production line layout.

How Much Does a Large Egg Carton Machine Cost?

The price of a large egg carton machine varies according to the production capacity, machine model, mold configuration, automation level, and supporting equipment.

For the 4,000–7,000 pcs/h production range, the main factors affecting the total investment include:

Cost Factor	What Affects the Cost?
Forming Machine	Model and production capacity
Formar	Product type, size, and mold material
Pulpningssystem	Raw material and required pulp capacity
Torkningssystem	Dryer type, capacity, and fuel
Packaging System	Manual or automatic packaging
Mfumo wa Umeme	Voltage and local electrical requirements
Factory Layout	Workshop size and equipment arrangement
Shipping	Destination and transportation method

The price of the forming machine should therefore not be considered separately from the rest of the production line. A buyer who needs a complete commercial production line should calculate the cost of the forming, pulping, drying, stacking, and packaging systems together.

For an accurate quotation, provide your target capacity, egg carton specification, raw material, voltage, and destination.

Get a quotation for a 4,000–7,000 pcs/h large egg carton production line.

Gharama za Matumizi ya Kiwanda Kikubwa cha Mayai?

The production cost of egg cartons depends mainly on raw material, electricity, drying fuel, labor, water, maintenance, and packaging.

Among these costs, waste paper and drying energy can have a significant impact on the final cost per carton. Local prices should therefore be used when calculating the actual production cost for a specific project.

A basic calculation is:

Production cost per carton = Total production cost ÷ Actual number of cartons produced

The main cost items include:

Kostnadsartikel	Main Influencing Factor
Avfallspapper	Local waste paper price and carton weight
El	Machine power and operating hours
Torkbränsle	Fuel type, moisture content, and dryer efficiency
Arbete	Production automation and local wages
Maji	Pulp preparation and water recycling
Maintenance	Wear parts and operating conditions
Förpackning	Packing method and packaging materials

The cost examples shown below are reference figures rather than fixed production costs. Actual costs vary by country, energy prices, raw material prices, labor rates, and operating conditions.

Kostnadsartikel	Beskrivning	Enhetskostnad per bricka (RMB)
Råmaterial	1 ton av avfallspapper kan producera 12 000–15 000 brickor (baserat på vikt av brickor). Baserat på 80g per bricka: 1 000 000g ÷ 80g = 12 500 brickor Pris för avfallspapper: ¥1500/ton → 1500 ÷ 12 500 = ¥0,12 per tray	¥0,12
Arbete	Solsättning: 6 arbetare; torkning med maskin: 4 arbetare. I Kina, Arbete beräknas ofta per styck: ca. ¥0.02 per bricka.	¥0.02
El	Varierar med kapacitet och energiförbrukning. Högre produktion innebär lägre kostnad per bricka.	¥0.02
Torkbränsle	Kol (5000 kcal/kg) Ved (4000 kcal/kg) Naturgas (8900 kcal/m³) Diesel (11,900 kcal/liter)	¥0.03/st ¥0.03/st ¥0.06/st ¥0.08/st
Pigment (valfritt)	¥12/kg pigment; 1 kg kan producera ungefär 3000–4000 brickor	Ungefär ¥0.003–0.004

$1(USD)=¥7.2(RMB)

Large Egg Carton Machine vs. 4-Side Egg Tray Machine

The main difference between 4-side and 8-side egg tray machines is production capacity and the scale of the production line.

Kipengele	4-Side Machine	8-Side Large Machine
Production Scale	Small to medium	Medium to large
Typical Capacity	Lower capacity range	4,000–7,000 pcs/h
Initial Investment	Lägre	Högre
Production Volume	Suitable for growing businesses	Suitable for large commercial production
Drying Requirement	Lägre	Högre
Factory Planning	Relatively simple	Requires more complete line planning

A 4-side machine can be considered when the target output is lower or the initial investment needs to be controlled. An 8-side machine is designed for buyers who need higher continuous production.

The final choice should be based on target sales volume, raw material availability, factory conditions, and production budget, rather than capacity alone.

Je, Molds za Mayai ya Karatasi zinaweza kubinafsishwa?

Ndio, Shuliy inaunga mkono mayai ya desturi, ikiwa ni pamoja na kuchapisha nembo ya kampuni yako au kuunda maumbo ya kipekee. Kwanza tunatoa michoro ya muundo kwa idhini, kisha tunatengeneza molds.

• Ukubwa na Vipimo: Molds yanaweza kubinafsishwa kwa uwezo wa mayai (kama vile, mayai 6, 10, 12), umbali wa mayai, unene wa tray, na zaidi.
• Maumbo Maalum: Molds kwa mayai isiyo ya kawaida au mayai maalum kama ya bata au goose yanaweza kutengenezwa.
• Chaguo za Vifaa: Molds ya alumini, plastiki, au chuma cha pua inaweza kuchaguliwa kulingana na kiwango cha uzalishaji, uimara, na mahitaji ya kuondoa mold.

Je, Mashine Moja ya Mayai ya Karatasi Inaweza Kutumia Molds Tofauti?

• Muundo wa Kawaida: Mfululizo wa SL wa mashine kubwa za mayai hutumia muundo wa mold wa moduli kwa ufungaji na uondoaji wa haraka.
• Vipimo Vingi: Kwa kubadilisha molds, mashine inaweza kuzalisha saizi tofauti za tray, kama vile mayai 6, 10, 12, au vipimo maalum.
• Chaguo za Vifaa: Molds kwa kawaida ni ya aloi ya alumini, plastiki, au chuma cha pua, kuchaguliwa kulingana na kiwango cha uzalishaji, uimara, na mahitaji ya kuondoa mold.

Vidokezo vya Molds za Desturi

• Toa vipimo vya mayai, idadi ya tray, na mahitaji ya unene mapema.
• Vifaa tofauti vya mold vinavyostahimili kuvaa na maisha ya huduma; chagua kulingana na kiwango cha uzalishaji na njia ya kukausha.
• Molds za desturi zinahitaji kipindi cha uzalishaji lakini hutoa matumizi ya muda mrefu na faida thabiti.

What Information Do You Need Before Buying a Large Egg Carton Machine?

Before requesting a quotation, prepare the following information:

1. Target production capacity – such as 4,000, 5,000, or 7,000 pcs/h.
2. Product type – egg tray, egg carton, fruit tray, or other molded-pulp products.
3. Product specification – egg quantity, dimensions, and mold requirements.
4. Malighafi – waste paper, cardboard, or other pulp materials.
5. Working hours – daily operating hours and expected production days.
6. Factory dimensions – length, width, and height.
7. Local power supply – voltage and frequency.
8. Available fuel – coal, wood, natural gas, diesel, or other energy sources.
9. Drying preference – sun drying, brick kiln drying, or multi-layer drying.
10. Destination country – used to determine shipping and electrical configuration.

Providing this information allows the manufacturer to recommend a suitable machine model and configure the complete production line more accurately.

Varför välja Shuliy?

• Uwezo wa Juu: Mashine za mfululizo wa SL za tray za mayai hutoa 4,000–7,000 pcs/hr, ni bora kwa viwanda vya kati hadi vikubwa. Zaidi ya hayo, tunaweza pia kuzalisha tray maalum, kama vile Mashine za kuunda tray za viatu, Mashine ya kuunda tray ya matundas, Mashine za kuunda tray za kifaa cha elektroniki, na cMashine ya kuunda tray ya kahawas, nk.
• Imara na Imara: Muundo wa chuma cha pua thabiti na vifaa vya viwandani vinahakikisha zaidi ya miaka 10 ya utendaji wa kuendelea bila kusimamishwa.
• Molds inayoweza kubadilishwa: Inasaidia kubadilisha molds au kubinafsisha kwa saizi na nyenzo tofauti ili kukidhi mahitaji ya soko tofauti.
• Muundo wa Ufanisi: Muundo wa mzunguko wa uso 8 huruhusu uingizaji wa mchuzi, uundaji, kuondoa maji, na kuondoa mold kwa kuendelea.
• Ufanisi wa Nishati: Uzalishaji wa usawa na nguvu, matumizi ya chini ya nishati kwa kila tray, na matumizi ya mchuzi na maji yanadhibitiwa.
• Inayolingana na Mifumo ya Kukausha: Inafanya kazi na vyumba vya matofali au mashine za kukausha kwa tabaka nyingi kwa mistari kamili ya uzalishaji wa kiotomatiki.
• Vyeti vya Kimataifa: Imethibitishwa na ISO 9001, CE, SGS, na TUV, kuhakikisha ubora na usalama wa kuuza nje.

Maswali Yanayoulizwa Mara kwa Mara