1000-1500個/時 小さな卵トレイ機械
| モデル | SL-3*1、SL-4*1 |
| 容量 | 1000-1500個／時 |
| 水の消費 | 300kg／時-380kg／時 |
| 紙の消費 | 120-160kg／時 |
| 電力の消費 | 32kw／時-45kw／時 |
| 作業者数 | 3-4 |
| 保証 | 12ヶ月 |
今、私たちのプロジェクトマネージャーに技術的な詳細を尋ねることができます
小型卵トレイ機、別名シングルサイド卵トレイ機は、主に廃紙、段ボール、古本などの繊維材料を使用します。パルプ成形により、30穴や20穴のトレイなどさまざまな卵トレイを1,000–1,500個/時間の出力で製造します。
This small egg tray machine is ideal for small poultry farms, large-scale chicken farms, and start-up egg processing businesses. It has low output, low investment, low energy consumption, and is easy to operate. With a fast return on investment, it is the first choice for many users and is popular in over 50 countries, including Nigeria, Brazil, Cuba, Colombia, Russia, Saudi Arabia, Morocco, Ghana, and South Africa.
Shuliyのベストセラー小型卵トレイ製造機は SL-3*1とSL-4*1です。以下に、これら二つのモデルを詳しく紹介します。
Why Is This Small Egg Tray Machine Also Called a Single-Side Egg Tray Making Machine?
This small egg tray machine is also known as a single-side egg tray making machine because it is equipped with only one forming mold and one transfer mold. All wet egg trays complete the pulp suction, molding, and demolding processes on the same side. This compact egg tray machine can close the molds 6–8 times per minute, with an output of 18–32 trays per minute.
Compared with multi-side machines (such as four-side, eight-side, or twelve-side machines), the single-side egg tray machine features a simpler structure, smaller footprint, and lower energy consumption. Therefore, it is an ideal choice for poultry farms and small businesses looking to upgrade from old egg tray production equipment.
Due to its single-side molding process, the production output per cycle is moderate, reaching approximately 1,000–1,500 pieces per hour. In addition, this machine is easy to operate and requires less maintenance, making it suitable for beginners and small-scale egg tray production projects.
卵トレイの原材料
Small egg tray machines mainly use fiber materials such as waste paper, kraft paper, corrugated paper, and cardboard as raw materials. The production process mainly involves physical processing, including pulping, molding, and drying, to finally produce finished egg trays. Generally, the weight of one egg tray is about 60–80 g. According to calculations from the Shuliy factory, one ton of waste paper can produce approximately 12,000 egg trays, making this solution highly attractive for businesses seeking a fast return on investment. In many cases, the investment can be recovered within about one week.
According to customer requirements, waterproofing agents or strengthening additives can be added to the pulp to improve the moisture resistance and durability of the trays. These additives remain stable in the products after drying and do not cause chemical reactions, discoloration, or unpleasant odors.
Therefore, both the raw materials and the production process are environmentally friendly. Egg trays are fully biodegradable, do not cause secondary pollution, and meet the growing demand for sustainable and eco-friendly packaging solutions.
What Finished Products Can Shuliy Small Egg Tray Machines Produce?
How Does a Small Pulp Molding Egg Tray Machine Make Egg Trays?
小型パルプ成形卵トレイ機は、主に4つのステップで動作します：パルプ化、成形、脱型、乾燥。最初に、廃紙、段ボール紙などの原料を適切な比率で水と混合し、均一なパルプを作ります。攪拌と打ち抜きにより、繊維を完全に分散させます。
次に、パルプはシングルサイド成形型に供給されます。真空吸引の下、パルプは均一に型の表面に付着し、素早く湿った卵トレイを形成します。湿ったトレイは脱型され、乾燥システム（空気乾燥または乾燥室）に送られ、湿気を取り除き、強く平らで均一な卵トレイを作ります。
全工程は物理的で、有害な化学物質を含まず、環境に優しく効率的です。各サイクルで複数のトレイを同時に生産でき、水と紙の消費も少なく、小規模で高効率な生産に最適です。
小型卵トレイ製造機の種類
Type 1: SL-3*1 Small Egg Tray Machine
The SL-3×1 small egg tray forming machine consists of one transfer side and three forming sides. The transfer side is responsible for conveying wet pulp, while the three forming sides mold wet paper trays simultaneously. Each production cycle can produce 3 egg trays, with an output capacity of up to 1,000 pieces per hour.
Technical Parameters of SL-3*1 Small Egg Tray Making Machine
| アイテム | パラメータ |
|---|---|
| モデル | SL-3*1 |
| 出力 | 1,000トレイ/時間 |
| パワー | 38 kW |
| 電圧 | 380V / 50Hz |
| 重量 | 2,500 kg |
| メインマシンサイズ | 2,600 × 2,200 × 1,900 mm |
| 紙データ消費 | 80 kg/h |
| 水使用量 | 160 kg/h |
| 乾燥方法 | 空気乾燥 / 乾燥箱 |
Type 2: SL-4*1 Small Egg Tray Machine
The SL-4×1 small egg tray making machine consists of one transfer side and four forming sides. The transfer side conveys wet pulp, while the four forming sides simultaneously mold the pulp into egg trays. Each production cycle can produce 4 egg trays.
Compared with the SL-3×1 model, this machine provides higher production capacity while maintaining a simple structure and easy operation. It is suitable for small and medium-scale egg tray production lines. The output capacity can reach 1,500 pieces per hour.
Technical Parameters of SL-4*1 Small Egg Tray Machines
| アイテム | パラメータ |
|---|---|
| モデル | SL-4*1 |
| 出力 | 1,500トレイ/時間 |
| パワー | 38 kW |
| 電圧 | 380V / 50Hz |
| 重量 | 3,000 kg |
| メインマシンサイズ | 2,800 × 2,200 × 1,900 mm |
| 紙データ消費 | 120 kg/h |
| 水使用量 | 240 kg/h |
| 乾燥方法 | 空気乾燥 / 乾燥室 |
2つの機械の主な違い
| 比較項目 | SL-3*1 | SL-4*1 |
|---|---|---|
| 金型位置 | 3 | 4 |
| 出力 | 1,000トレイ/時間 | 1,500トレイ/時間 |
| 総電力 | 38 kW | 38 kW |
| メインマシン重量 | 2,500 kg | 3,000 kg（より安定） |
| 紙データ消費 | 80 kg/h | 120 kg/h |
| 水使用量 | 160 kg/時間 | 240 kg/h |
| 乾燥構成 | 空気乾燥 / 乾燥箱 | 空気乾燥 / 乾燥室（高出力用） |
| 適しています へ थी | 小規模農場 / スタートアップ | 小規模から中規模の卵トレイ工場 / 容量拡張 |
小型卵トレイ機の利点
シンプルで安定した構造
機械はシングルサイドの3×1または4×1成形システムを使用し、コンパクトで故障率も低いです。
- SL-3*1：3成形位置
- SL-4*1：4成形位置
シングルサイドシステムは回転部品と伝達部品を減らし、安定した動作と簡単なメンテナンスを実現します。
高効率と低エネルギー消費
両モデルとも出力38 kWで、1,000–1,500トレイ/時間を生産します。エネルギー対出力比も合理的で、類似の機械の中でもコストパフォーマンスに優れています。
高パルプ利用率
真空成形により、パルプの均一な分散と高吸収効率を実現します。
- 紙の消費量：80–120 kg/h
- 水使用量：160–240 kg/h（ほとんど再利用可能）
耐久性のある材料
フレームは厚いQ235炭素鋼製で、重量は2,500–3,000 kg、安定性と正確な成形を確保します。
金型はアルミまたは銅製で、耐腐食性、耐熱性があり、長持ちし、きれいなトレイを形成します。
柔軟な乾燥オプション
乾燥は生産や気候に合わせて調整可能です。
- 空気乾燥（低コスト、晴天向き）
- 乾燥箱（SL-3*1用）
- 乾燥室（SL-4*1推奨）
柔軟な構成でさまざまな小規模生産ニーズに対応します。
安定した信頼性のある出力
精密真空成形により、各サイクルで一貫したトレイの数量と品質を確保します。
- SL-3*1：1,000トレイ/時間
- SL-4*1：1,500トレイ/時間
湿ったトレイは均一で一貫性があり、乾燥したトレイは平らで強く、再作業を減らし、全体の生産効率を向上させます。
小型卵トレイ生産ライン
小型卵トレイ生産ラインは、次の主要部分で構成されています：
パルプ化システム
Waste paper such as newspapers, corrugated paper, and kraft paper is mixed with water, then stirred and crushed to form a uniform pulp mixture.
The pulp concentration can be adjusted according to production requirements, and a small amount of waterproofing agent can be added to improve moisture resistance. The maximum recommended water-to-paper ratio is 5:1, while the optimal ratio is generally around 10:1. A higher pulp concentration means more waste paper can be processed with less water; however, if the concentration is too high or too low, the final egg trays may not form properly.
During egg tray production, not only the pulp concentration needs to be properly controlled, but the pulp must also be thoroughly mixed and refined. In general, the pulping process takes approximately 20–40 minutes to achieve a uniform pulp consistency suitable for molding.
成形システム
真空吸引を備えたシングルサイド型（3*1または4*1）を使用し、湿ったトレイを均一に成形します。
1回のサイクルで複数のトレイを成形でき、生産効率が向上します。
乾燥システム
This egg tray drying room can dry approximately 1,000 egg trays per batch at 180–200°C, with a drying time of 30–40 minutes.
After molding, the wet egg trays are placed on galvanized trays, loaded onto drying racks, and pushed into the drying room for hot-air drying. The room can hold 10–12 carts, with each cart carrying about 90–100 egg trays. An additional 10 carts can be equipped for continuous production.
Compared with natural sun drying, this method allows continuous production regardless of weather conditions, saves space, and improves drying stability. However, it requires more manual labor for tray loading, cart movement, and unloading.
ホットプレス（オプション）
To achieve a smoother and more attractive surface, a small egg tray hot pressing machine can be used for further processing. This egg tray hot press molding machine uses electric heating to heat the pressing mold up to 200°C. Then, with a downward pressure of 20 tons from the hydraulic cylinder, it compresses the egg trays, making both sides of the trays smooth and evenly finished.
梱包と積み重ね
The egg tray packing machine provided by Shuliy uses a pneumatic cylinder to compress 70–120 egg trays into a compact stack. This process ensures that the stacked egg trays have a uniform length, making them easier to package, load, and transport.
全生産工程は図で示されています。
Drying Methods Compatible with Small Egg Tray Making Machines
Small egg tray making machines usually use two main drying methods: natural sun drying and drying room drying. The suitable method depends on production capacity, local climate conditions, and investment budget.
自然太陽乾燥
Natural drying is suitable for small-scale production of 1,000–2,000 egg trays per day, especially in areas with warm and dry climates. The drying time mainly depends on the weather conditions: at 30–35°C, egg trays usually need about 2 hours to dry; at around 25°C, drying may take about 5 hours; while in cold weather of 5–10°C, it may take up to 48 hours.
After molding, wet egg trays are placed on bamboo or galvanized trays, then loaded onto drying racks and moved to an open area. The trays are dried naturally through sunlight and airflow. Generally, 100–200 drying racks are required. Each rack can hold 24–30 mesh trays, and each mesh tray can hold 3–4 egg trays.
The main advantage of natural drying is that it requires no additional energy consumption, helping reduce production costs. However, it requires more labor, larger drying space, and depends heavily on weather conditions.
Drying Room / Cart Drying
For businesses requiring more stable production, a drying room or cart drying system is a better choice. This method can dry approximately 1,000 egg trays per batch at 180–200°C, with a drying time of about 30–40 minutes.
After molding, the wet egg trays are placed on galvanized trays, loaded onto drying racks, and pushed into the drying room for hot-air drying. The drying room can accommodate 10–12 carts, with each cart holding approximately 90–100 egg trays. An additional 10 carts can be prepared for continuous circulation.
Compared with natural drying, this method allows stable production regardless of wind or rain, requires less space, and improves drying efficiency. However, it requires more labor for tray handling, cart movement, and loading/unloading operations.
Shuliyが提供するサービス
Shuliyは効率的で安全な運転を確保するためにワンストップサービスを提供します。
- ソリューション設計： 出力とスペースに基づいて生産ライン計画をカスタマイズし、安定かつ効率的な運用を実現します。
- 設置・調整： 現場またはリモートでの指導により、迅速に設備を稼働させることができます。
- 操作トレーニング： 操作者にパルプ化、成形、乾燥、メンテナンスの工程を訓練します。
- 技術サポート＆スペアパーツ： 長期的にスペアパーツを供給し、電話やリモートでの技術サポートも提供します。
- アフターサービスのメンテナンス： 定期的な点検とメンテナンス提案を行い、設備の長寿命化を支援します。
- カスタマイズ＆アップグレード： 金型のカスタマイズ、設備のアップグレード、生産ラインの拡張サービスを提供します。
1500個/時の卵トレイ機械がブラジルに出荷されました
In 2026, a poultry farm in Paraná, Brazil, purchased Shuliy’s SL-1×4 egg tray making machine to produce eco-friendly paper egg trays in-house. Facing rising plastic packaging costs and increasing demand for sustainable solutions, the customer chose this 1500 pcs/h egg tray machine to improve packaging efficiency and reduce operating costs. The complete solution included the egg tray molding machine, pulping equipment, accessories, installation guidance, and technical support. After installation, the customer successfully upgraded from manual packaging to semi-automatic production, achieving higher productivity while reducing packaging expenses with recyclable pulp-based trays.
FAQ About Shuliy Small Egg Tray Machine
What is the standard size and egg diameter of the egg trays produced by this machine?
The standard 30-cell egg tray produced by this machine is approximately 29.5 × 29.5 cm, with a tray depth of about 46 mm. It is suitable for common egg sizes with diameters ranging from 44 mm to 50 mm. For larger eggs (up to around 52 mm), customized tray molds can be provided.
How much weight can one molded egg tray hold?
Although a standard egg tray usually weighs about 65–75 g, its molded pulp structure provides excellent strength. Under normal conditions, a finished egg tray can withstand the weight of an adult person without breaking when pressure is evenly distributed.
How much moisture does a finished wet egg tray contain after molding?
After the molding process, the moisture content of a wet egg tray is usually around 60–70%. For example, an 80 g egg tray contains approximately 160 g of water, making the total wet weight about 240 g before drying.
What is the production cost of one recycled paper egg tray?
The production cost depends on local waste paper prices, electricity costs, labor, and drying methods. Taking waste paper as an example, if 1 ton of waste paper costs $200 and produces around 12,500 pieces of 80 g egg trays, the raw material cost is approximately $0.016 per tray. Other costs should be calculated according to local conditions.
Can this small egg tray machine produce trays in different colors?
Yes. Different colors can be achieved by adding suitable pigments into the pulp mixing tank before molding. Common colors include blue, green, yellow, and red, which are often used for customized packaging or brand identification.
How can I make the egg trays stronger and harder?
To increase the strength and hardness of molded pulp egg trays, additives such as lime powder or agricultural fibers like bagasse (sugarcane residue) can be added to the pulp. Adjusting pulp concentration and drying conditions can also improve tray strength.
How long is the service life of the egg tray machine mold?
Under normal operating conditions, the molding mold can usually be used for about 2 years or longer. The actual lifespan depends on production frequency, maintenance, and whether abrasive materials enter the pulp system.
Which parts of the egg tray machine are made of stainless steel?
The parts include the mold chamber, pulp tank, machine cover, and mold wire mesh.
Can the egg tray machine be used for products other than egg trays?
Yes. By changing molds, the same pulp molding technology can produce other packaging products, such as fruit trays, bottle trays, coffee cup holders, and industrial protective packaging.
Does the egg tray production process require special environmental conditions?
The machine can operate in normal factory environments. However, a well-ventilated workshop with enough drying space is recommended because molded pulp products contain high moisture after forming and require effective drying before packaging.