Mesin Keranjang Telur Kecil 1000-1500 PC/jam
| Model | SL-3*1, SL-4*1 |
| Kapasitas | 1000-1500pcs/jam |
| Konsumsi air | 300kg/jam-380kg/jam |
| Konsumsi kertas | 120-160kg/jam |
| Konsumsi listrik | 32kw/jam-45kw/jam |
| Jumlah pekerja | 3-4 |
| Garansi | 12 bulan |
Anda sekarang dapat meminta detail teknis kepada manajer proyek kami
Mesin baki telur kecil, juga disebut mesin baki telur satu sisi, terutama menggunakan bahan serat seperti kertas bekas, kardus, buku lama, dan bahan serat lainnya. Menghasilkan berbagai baki telur, seperti baki 30 lubang dan 20 lubang, dengan output 1.000–1.500 buah per jam melalui pembentukan pulp.
This small egg tray machine is ideal for small poultry farms, large-scale chicken farms, and start-up egg processing businesses. It has low output, low investment, low energy consumption, and is easy to operate. With a fast return on investment, it is the first choice for many users and is popular in over 50 countries, including Nigeria, Brazil, Cuba, Colombia, Russia, Saudi Arabia, Morocco, Ghana, and South Africa.
Mesin pembuat baki telur kecil terlaris Shuliy adalah SL-3*1 dan SL-4*1. Di bawah ini, saya akan memperkenalkan kedua model ini secara rinci.
Why Is This Small Egg Tray Machine Also Called a Single-Side Egg Tray Making Machine?
This small egg tray machine is also known as a single-side egg tray making machine because it is equipped with only one forming mold and one transfer mold. All wet egg trays complete the pulp suction, molding, and demolding processes on the same side. This compact egg tray machine can close the molds 6–8 times per minute, with an output of 18–32 trays per minute.
Compared with multi-side machines (such as four-side, eight-side, or twelve-side machines), the single-side egg tray machine features a simpler structure, smaller footprint, and lower energy consumption. Therefore, it is an ideal choice for poultry farms and small businesses looking to upgrade from old egg tray production equipment.
Due to its single-side molding process, the production output per cycle is moderate, reaching approximately 1,000–1,500 pieces per hour. In addition, this machine is easy to operate and requires less maintenance, making it suitable for beginners and small-scale egg tray production projects.
Bahan Baku untuk Produksi Baki Telur
Small egg tray machines mainly use fiber materials such as waste paper, kraft paper, corrugated paper, and cardboard as raw materials. The production process mainly involves physical processing, including pulping, molding, and drying, to finally produce finished egg trays. Generally, the weight of one egg tray is about 60–80 g. According to calculations from the Shuliy factory, one ton of waste paper can produce approximately 12,000 egg trays, making this solution highly attractive for businesses seeking a fast return on investment. In many cases, the investment can be recovered within about one week.
According to customer requirements, waterproofing agents or strengthening additives can be added to the pulp to improve the moisture resistance and durability of the trays. These additives remain stable in the products after drying and do not cause chemical reactions, discoloration, or unpleasant odors.
Therefore, both the raw materials and the production process are environmentally friendly. Egg trays are fully biodegradable, do not cause secondary pollution, and meet the growing demand for sustainable and eco-friendly packaging solutions.
What Finished Products Can Shuliy Small Egg Tray Machines Produce?
How Does a Small Pulp Molding Egg Tray Machine Make Egg Trays?
Mesin pembentuk baki telur dari pulp kecil bekerja terutama melalui empat langkah: penggilingan pulp, pembentukan, pelepasan dari cetakan, dan pengeringan. Pertama, kertas bekas, kertas bergelombang, dan bahan baku lainnya dicampur dengan air dalam rasio yang tepat untuk membuat pulp yang seragam. Pengadukan dan pemukulan memastikan serat-serat tersebar sepenuhnya.
Selanjutnya, pulp dikirim ke cetakan pembentuk satu sisi. Di bawah hisapan vakum, pulp menempel secara merata ke permukaan cetakan, dengan cepat membentuk baki telur basah. Baki basah kemudian dilepas dari cetakan dan dikirim ke sistem pengeringan (pengeringan udara atau ruang pengeringan) untuk menghilangkan kelembapan, menghasilkan baki telur yang kuat, datar, dan seragam.
Proses seluruhnya bersifat fisik, tanpa bahan kimia berbahaya, ramah lingkungan dan efisien. Setiap siklus dapat memproduksi beberapa baki sekaligus, dengan konsumsi air dan kertas yang rendah, cocok untuk produksi skala kecil dan efisiensi tinggi.
Jenis Mesin Pembuat Baki Telur Kecil
Type 1: SL-3*1 Small Egg Tray Machine
The SL-3×1 small egg tray forming machine consists of one transfer side and three forming sides. The transfer side is responsible for conveying wet pulp, while the three forming sides mold wet paper trays simultaneously. Each production cycle can produce 3 egg trays, with an output capacity of up to 1,000 pieces per hour.
Technical Parameters of SL-3*1 Small Egg Tray Making Machine
| Barang | Parameter |
|---|---|
| Model | SL-3*1 |
| Kapasitas | 1.000 baki/jam |
| Daya | 38 kW |
| Tegangan | 380V / 50Hz |
| Berat | 2.500 kg |
| Ukuran Mesin Utama | 2.600 × 2.200 × 1.900 mm |
| Konsumsi Kertas | 80 kg/h |
| Konsumsi Air | 160 kg/jam |
| Metode Pengeringan | Pengeringan udara / Kotak pengering |
Type 2: SL-4*1 Small Egg Tray Machine
The SL-4×1 small egg tray making machine consists of one transfer side and four forming sides. The transfer side conveys wet pulp, while the four forming sides simultaneously mold the pulp into egg trays. Each production cycle can produce 4 egg trays.
Compared with the SL-3×1 model, this machine provides higher production capacity while maintaining a simple structure and easy operation. It is suitable for small and medium-scale egg tray production lines. The output capacity can reach 1,500 pieces per hour.
Technical Parameters of SL-4*1 Small Egg Tray Machines
| Barang | Parameter |
|---|---|
| Model | SL-4*1 |
| Kapasitas | 1.500 baki/jam |
| Daya | 38 kW |
| Tegangan | 380V / 50Hz |
| Berat | 3.000 kg |
| Ukuran Mesin Utama | 2.800 × 2.200 × 1.900 mm |
| Konsumsi Kertas | 120 kg/h |
| Konsumsi Air | 240 kg/jam |
| Metode Pengeringan | Pengeringan udara / Ruang pengeringan |
Perbedaan Utama Antara Kedua Mesin
| Item Perbandingan | SL-3*1 | SL-4*1 |
|---|---|---|
| Posisi Cetakan | 3 | 4 |
| Kapasitas | 1.000 baki/jam | 1.500 baki/jam |
| Daya Total | 38 kW | 38 kW |
| Berat Mesin Utama | 2.500 kg | 3.000 kg (lebih stabil) |
| Konsumsi Kertas | 80 kg/jam | 120 kg/jam |
| Konsumsi Air | 160 kg/jam | 240 kg/jam |
| Konfigurasi Pengeringan | Pengeringan udara / Kotak pengering | Pengeringan udara / Ruang pengeringan (untuk output yang lebih tinggi) |
| Cocok untuk | Pertanian kecil / Startup | Pabrik baki telur kecil hingga menengah / Perluasan kapasitas |
Keunggulan Mesin Baki Telur Kecil
Struktur Sederhana dan Stabil
Mesin menggunakan sistem pembentukan satu sisi 3×1 atau 4×1, yang kompak dan memiliki tingkat kegagalan rendah.
- SL-3*1: 3 posisi cetakan
- SL-4*1: 4 posisi cetakan
Sistem satu sisi mengurangi bagian berputar dan transmisi, memastikan operasi yang stabil dan pemeliharaan yang mudah.
Efisiensi Tinggi dan Konsumsi Energi Rendah
Kedua model memiliki daya 38 kW, menghasilkan 1.000–1.500 baki per jam. Rasio energi terhadap output cukup, menjadikannya hemat biaya di antara mesin serupa.
Pemanfaatan pulp Tinggi
Pembentukan vakum memastikan distribusi pulp yang merata dan efisiensi penyerapan yang tinggi.
- Konsumsi kertas: 80–120 kg/jam
- Konsumsi air: 160–240 kg/jam (sebagian besar dapat didaur ulang)
Bahan Tahan Lama
Rangka terbuat dari baja karbon Q235 tebal, berat 2.500–3.000 kg, memastikan kestabilan dan pembentukan yang presisi.
Cetakan dapat terbuat dari aluminium atau tembaga, tahan karat, tahan panas, tahan lama, dan membentuk baki yang rapi.
Pilihan Pengeringan Fleksibel
Pengeringan dapat disesuaikan dengan produksi dan iklim:
- Pengeringan udara (biaya rendah, cocok untuk daerah yang cerah)
- Kotak pengeringan (untuk SL-3*1)
- Ruang pengeringan (disarankan untuk SL-4*1)
Konfigurasi fleksibel memenuhi berbagai kebutuhan produksi skala kecil.
Output Stabil dan Andal
Pembentukan vakum presisi memastikan jumlah dan kualitas baki yang konsisten per siklus.
- SL-3*1: 1.000 baki/jam
- SL-4*1: 1.500 baki/jam
Baki basah seragam dan konsisten; baki kering datar, kuat, dan mengurangi pengerjaan ulang, meningkatkan efisiensi produksi secara keseluruhan.
Line Produksi Baki Telur Kecil
Line produksi baki telur kecil terutama terdiri dari bagian-bagian berikut:
Sistem Pulping
Waste paper such as newspapers, corrugated paper, and kraft paper is mixed with water, then stirred and crushed to form a uniform pulp mixture.
The pulp concentration can be adjusted according to production requirements, and a small amount of waterproofing agent can be added to improve moisture resistance. The maximum recommended water-to-paper ratio is 5:1, while the optimal ratio is generally around 10:1. A higher pulp concentration means more waste paper can be processed with less water; however, if the concentration is too high or too low, the final egg trays may not form properly.
During egg tray production, not only the pulp concentration needs to be properly controlled, but the pulp must also be thoroughly mixed and refined. In general, the pulping process takes approximately 20–40 minutes to achieve a uniform pulp consistency suitable for molding.
Sistem Pembentukan
Cetakan satu sisi (3*1 atau 4*1) dengan hisapan vakum digunakan untuk membentuk baki basah secara merata.
Setiap siklus dapat membentuk beberapa baki sekaligus, meningkatkan efisiensi produksi.
Sistem Pengeringan
This egg tray drying room can dry approximately 1,000 egg trays per batch at 180–200°C, with a drying time of 30–40 minutes.
After molding, the wet egg trays are placed on galvanized trays, loaded onto drying racks, and pushed into the drying room for hot-air drying. The room can hold 10–12 carts, with each cart carrying about 90–100 egg trays. An additional 10 carts can be equipped for continuous production.
Compared with natural sun drying, this method allows continuous production regardless of weather conditions, saves space, and improves drying stability. However, it requires more manual labor for tray loading, cart movement, and unloading.
Pencetakan Panas (Opsional)
To achieve a smoother and more attractive surface, a small egg tray hot pressing machine can be used for further processing. This egg tray hot press molding machine uses electric heating to heat the pressing mold up to 200°C. Then, with a downward pressure of 20 tons from the hydraulic cylinder, it compresses the egg trays, making both sides of the trays smooth and evenly finished.
Pengemasan dan Penumpukan
The egg tray packing machine provided by Shuliy uses a pneumatic cylinder to compress 70–120 egg trays into a compact stack. This process ensures that the stacked egg trays have a uniform length, making them easier to package, load, and transport.
Proses produksi lengkap ditunjukkan dalam diagram.
Drying Methods Compatible with Small Egg Tray Making Machines
Small egg tray making machines usually use two main drying methods: natural sun drying and drying room drying. The suitable method depends on production capacity, local climate conditions, and investment budget.
Pengeringan Alami Matahari
Natural drying is suitable for small-scale production of 1,000–2,000 egg trays per day, especially in areas with warm and dry climates. The drying time mainly depends on the weather conditions: at 30–35°C, egg trays usually need about 2 hours to dry; at around 25°C, drying may take about 5 hours; while in cold weather of 5–10°C, it may take up to 48 hours.
After molding, wet egg trays are placed on bamboo or galvanized trays, then loaded onto drying racks and moved to an open area. The trays are dried naturally through sunlight and airflow. Generally, 100–200 drying racks are required. Each rack can hold 24–30 mesh trays, and each mesh tray can hold 3–4 egg trays.
The main advantage of natural drying is that it requires no additional energy consumption, helping reduce production costs. However, it requires more labor, larger drying space, and depends heavily on weather conditions.
Drying Room / Cart Drying
For businesses requiring more stable production, a drying room or cart drying system is a better choice. This method can dry approximately 1,000 egg trays per batch at 180–200°C, with a drying time of about 30–40 minutes.
After molding, the wet egg trays are placed on galvanized trays, loaded onto drying racks, and pushed into the drying room for hot-air drying. The drying room can accommodate 10–12 carts, with each cart holding approximately 90–100 egg trays. An additional 10 carts can be prepared for continuous circulation.
Compared with natural drying, this method allows stable production regardless of wind or rain, requires less space, and improves drying efficiency. However, it requires more labor for tray handling, cart movement, and loading/unloading operations.
Layanan yang Disediakan oleh Shuliy
Shuliy menawarkan layanan satu atap untuk memastikan operasi peralatan yang efisien dan aman:
- Desain Solusi: Sesuaikan rencana lini produksi berdasarkan output dan ruang untuk operasi yang stabil dan efisien.
- Pemasangan & Komisioning: Memberikan panduan di tempat atau jarak jauh untuk mempercepat penggunaan peralatan.
- Pelatihan Operasi: Melatih operator dalam proses penggilingan, pembentukan, pengeringan, dan pemeliharaan.
- Dukungan Teknis & Suku Cadang: Menyediakan suku cadang jangka panjang dan dukungan teknis melalui telepon atau jarak jauh.
- Perawatan Purna Jual: Memberikan inspeksi rutin dan saran pemeliharaan untuk memperpanjang umur peralatan.
- Kustomisasi & Peningkatan Menawarkan kustomisasi cetakan, peningkatan peralatan, dan layanan perluasan lini produksi.
Kasus Pertanian di Meksiko
Seorang pelanggan dari Meksiko baru-baru ini memesan mesin pembentuk baki telur kecil dari Shuliy dengan kapasitas 1500 baki per jam. Mesin berhasil dikirim akhir pekan lalu.
Peralatan efisiensi tinggi ini akan digunakan di peternakan bebek pelanggan untuk memproduksi baki telur untuk menyimpan telur bebek. Memungkinkan produksi baki telur otomatis dan efisien, mendukung operasi harian peternakan secara andal.
