1000-1500 पीसी/घंटा छोटी अंडे ट्रे मशीन
| मॉडल | SL-3*1, SL-4*1 |
| क्षमता | 1000-1500पीसी/घंटा |
| पानी की खपत | 300किलोग्राम/घंटा-380किलोग्राम/घंटा |
| कागज की खपत | 120-160किलोग्राम/घंटा |
| बिजली की खपत | 32किलोवाट/घंटा-45किलोवाट/घंटा |
| कामकाजी संख्या | 3-4 |
| वारंटी | 12 महीने |
आप अब हमारे परियोजना प्रबंधकों से तकनीकी विवरण पूछ सकते हैं
छोटी अंडा ट्रे मशीन, जिसे सिंगल-साइड अंडा ट्रे मशीन भी कहा जाता है, मुख्य रूप से बर्बाद कागज, कार्डबोर्ड, पुराने किताबें, और अन्य फाइबर सामग्री का उपयोग करती है। यह विभिन्न अंडा ट्रे बनाती है, जैसे 30-छेद और 20-छेद ट्रे, पलप मोल्डिंग के माध्यम से 1,000–1,500 पीस प्रति घंटा की उत्पादन क्षमता के साथ।
This small egg tray machine is ideal for small poultry farms, large-scale chicken farms, and start-up egg processing businesses. It has low output, low investment, low energy consumption, and is easy to operate. With a fast return on investment, it is the first choice for many users and is popular in over 50 countries, including Nigeria, Brazil, Cuba, Colombia, Russia, Saudi Arabia, Morocco, Ghana, and South Africa.
शुली की सबसे अधिक बिकने वाली छोटी अंडे ट्रे बनाने वाली मशीनें हैं SL-3*1 और SL-4*1। नीचे, मैं इन दोनों मॉडलों का विस्तार से परिचय दूंगा।
Why Is This Small Egg Tray Machine Also Called a Single-Side Egg Tray Making Machine?
This small egg tray machine is also known as a single-side egg tray making machine because it is equipped with only one forming mold and one transfer mold. All wet egg trays complete the pulp suction, molding, and demolding processes on the same side. This compact egg tray machine can close the molds 6–8 times per minute, with an output of 18–32 trays per minute.
Compared with multi-side machines (such as four-side, eight-side, or twelve-side machines), the single-side egg tray machine features a simpler structure, smaller footprint, and lower energy consumption. Therefore, it is an ideal choice for poultry farms and small businesses looking to upgrade from old egg tray production equipment.
Due to its single-side molding process, the production output per cycle is moderate, reaching approximately 1,000–1,500 pieces per hour. In addition, this machine is easy to operate and requires less maintenance, making it suitable for beginners and small-scale egg tray production projects.
अंडा ट्रे उत्पादन के कच्चे माल
Small egg tray machines mainly use fiber materials such as waste paper, kraft paper, corrugated paper, and cardboard as raw materials. The production process mainly involves physical processing, including pulping, molding, and drying, to finally produce finished egg trays. Generally, the weight of one egg tray is about 60–80 g. According to calculations from the Shuliy factory, one ton of waste paper can produce approximately 12,000 egg trays, making this solution highly attractive for businesses seeking a fast return on investment. In many cases, the investment can be recovered within about one week.
According to customer requirements, waterproofing agents or strengthening additives can be added to the pulp to improve the moisture resistance and durability of the trays. These additives remain stable in the products after drying and do not cause chemical reactions, discoloration, or unpleasant odors.
Therefore, both the raw materials and the production process are environmentally friendly. Egg trays are fully biodegradable, do not cause secondary pollution, and meet the growing demand for sustainable and eco-friendly packaging solutions.
What Finished Products Can Shuliy Small Egg Tray Machines Produce?
How Does a Small Pulp Molding Egg Tray Machine Make Egg Trays?
छोटी पलप मोल्डिंग अंडा ट्रे मशीन मुख्य रूप से चार चरणों में काम करती है: पल्पिंग, फॉर्मिंग, डिमोल्डिंग, और सुखाना। पहले, बर्बाद कागज, गत्ते का कागज, और अन्य कच्चे माल को सही अनुपात में पानी के साथ मिलाया जाता है ताकि एक समान पलप बन सके। हिलाने और पीटने से फाइबर पूरी तरह से फैल जाते हैं।
इसके बाद, पलप को सिंगल-साइड फॉर्मिंग मोल्ड में पहुंचाया जाता है। वाक्यूम सक्शन के तहत, पलप समान रूप से मोल्ड सतह से चिपक जाती है, जल्दी से गीला अंडा ट्रे बनाती है। गीला ट्रे को फिर डिमोल्ड किया जाता है और सुखाने प्रणाली (वायु सुखाना या सुखाने का कमरा) में भेजा जाता है ताकि नमी को हटा दिया जाए, जिससे मजबूत, सपाट, और समान अंडा ट्रे बनती हैं।
पूरा प्रक्रिया भौतिक है, बिना हानिकारक रसायनों के, जो पर्यावरण के अनुकूल और कुशल बनाती है। प्रत्येक चक्र में कई ट्रे एक साथ उत्पादित हो सकते हैं, कम पानी और कागज की खपत के साथ, जो छोटे पैमाने, उच्च दक्षता उत्पादन के लिए आदर्श है।
छोटे अंडा ट्रे बनाने वाली मशीनों के प्रकार
Type 1: SL-3*1 Small Egg Tray Machine
The SL-3×1 small egg tray forming machine consists of one transfer side and three forming sides. The transfer side is responsible for conveying wet pulp, while the three forming sides mold wet paper trays simultaneously. Each production cycle can produce 3 egg trays, with an output capacity of up to 1,000 pieces per hour.
Technical Parameters of SL-3*1 Small Egg Tray Making Machine
| आइटम | पैरामीटर |
|---|---|
| मॉडल | SL-3*1 |
| आउटपुट | 1,000 ट्रे/घंटा |
| शक्ति | 38 kW |
| वोल्टेज | 380V / 50Hz |
| वजन | 2,500 किग्रा |
| मुख्य मशीन का आकार | 2,600 × 2,200 × 1,900 मिमी |
| काग़ज़ खपत | 80 kg/h |
| जल खपत | 160 kg/h |
| सूखने की विधि | वायु सुखाना / सुखाने का बॉक्स |
Type 2: SL-4*1 Small Egg Tray Machine
The SL-4×1 small egg tray making machine consists of one transfer side and four forming sides. The transfer side conveys wet pulp, while the four forming sides simultaneously mold the pulp into egg trays. Each production cycle can produce 4 egg trays.
Compared with the SL-3×1 model, this machine provides higher production capacity while maintaining a simple structure and easy operation. It is suitable for small and medium-scale egg tray production lines. The output capacity can reach 1,500 pieces per hour.
Technical Parameters of SL-4*1 Small Egg Tray Machines
| आइटम | पैरामीटर |
|---|---|
| मॉडल | SL-4*1 |
| आउटपुट | 1,500 ट्रे/घंटा |
| शक्ति | 38 kW |
| वोल्टेज | 380V / 50Hz |
| वजन | 3,000 किग्रा |
| मुख्य मशीन का आकार | 2,800 × 2,200 × 1,900 मिमी |
| काग़ज़ खपत | 120 kg/h |
| जल खपत | 240 kg/h |
| सूखने की विधि | वायु सुखाना / सुखाने का कमरा |
दोनों मशीनों के बीच मुख्य अंतर
| तुलना आइटम | SL-3*1 | SL-4*1 |
|---|---|---|
| मोल्ड पोजीशन्स | 3 | 4 |
| आउटपुट | 1,000 ट्रे/घंटा | 1,500 ट्रे/घंटा |
| कुल शक्ति | 38 kW | 38 kW |
| मुख्य मशीन का वजन | 2,500 किग्रा | 3,000 किग्रा (अधिक स्थिर) |
| काग़ज़ खपत | 80 किग्रा/घंटा | 120 किग्रा/घंटा |
| जल खपत | 160 किग्रा/घंटा | 240 किग्रा/घंटा |
| सुखाने की व्यवस्था | वायु सुखाना / सुखाने का बॉक्स | वायु सुखाना / सुखाने का कमरा (उच्च उत्पादन के लिए) |
| उपयुक्त | छोटे फार्म / स्टार्टअप | छोटे से मध्यम अंडा ट्रे कारखाने / क्षमता विस्तार |
छोटी अंडा ट्रे मशीनों के लाभ
सरल और स्थिर संरचना
मशीनें सिंगल-साइड 3×1 या 4×1 फॉर्मिंग सिस्टम का उपयोग करती हैं, जो कॉम्पैक्ट हैं और कम फेलियर रेट रखती हैं।
- SL-3*1: 3 मोल्ड पोजीशन्स
- SL-4*1: 4 मोल्ड पोजीशन्स
सिंगल-साइड सिस्टम रोटेटिंग और ट्रांसमिशन भागों को कम करता है, स्थिर संचालन और आसान रखरखाव सुनिश्चित करता है।
उच्च दक्षता और कम ऊर्जा खपत
दोनों मॉडल की शक्ति 38 किलावाट है, जो 1,000–1,500 ट्रे प्रति घंटे का उत्पादन करते हैं। ऊर्जा-आउटपुट अनुपात उचित है, जिससे ये समान मशीनों में लागत-कुशल हैं।
उच्च पलप उपयोगिता
वैक्यूम फॉर्मिंग पलप वितरण और उच्च अवशोषण दक्षता सुनिश्चित करता है।
- कागज की खपत: 80–120 किग्रा/घंटा
- पानी की खपत: 160–240 किग्रा/घंटा (अधिकांश पुनर्चक्रित किया जा सकता है)
टिकाऊ सामग्री
फ्रेम मोटी Q235 कार्बन स्टील से बना है, जिसका वजन 2,500–3,000 किग्रा है, जो स्थिरता और सटीक फॉर्मिंग सुनिश्चित करता है।
मोल्ड्स एल्यूमीनियम या तांबे के हो सकते हैं, जो संक्षारण-प्रतिरोधी, गर्मी-प्रतिरोधी, टिकाऊ हैं, और साफ-सुथरे ट्रे बनाते हैं।
लचीले सुखाने विकल्प
सुखाने को उत्पादन और जलवायु के अनुसार अनुकूलित किया जा सकता है:
- वायु सुखाना (कम लागत, धूप वाले क्षेत्रों के लिए उपयुक्त)
- सुखाने का बॉक्स (SL-3*1 के लिए)
- सुखाने का कमरा (SL-4*1 के लिए अनुशंसित)
लचीली विन्यास विभिन्न छोटे पैमाने के उत्पादन आवश्यकताओं को पूरा करता है।
स्थिर और विश्वसनीय उत्पादन
सटीक वाक्यूम फॉर्मिंग सुनिश्चित करता है कि प्रत्येक चक्र में ट्रे की मात्रा और गुणवत्ता स्थिर रहे।
- SL-3*1: 1,000 ट्रे/घंटा
- SL-4*1: 1,500 ट्रे/घंटा
गीले ट्रे समान और स्थिर हैं; सूखे ट्रे सपाट, मजबूत, और पुनः कार्य को कम करते हैं, जिससे समग्र उत्पादन दक्षता में सुधार होता है।
छोटी अंडा ट्रे उत्पादन लाइन
छोटी अंडा ट्रे उत्पादन लाइन मुख्य रूप से निम्नलिखित भागों से मिलकर बनती है:
Pulping System
Waste paper such as newspapers, corrugated paper, and kraft paper is mixed with water, then stirred and crushed to form a uniform pulp mixture.
The pulp concentration can be adjusted according to production requirements, and a small amount of waterproofing agent can be added to improve moisture resistance. The maximum recommended water-to-paper ratio is 5:1, while the optimal ratio is generally around 10:1. A higher pulp concentration means more waste paper can be processed with less water; however, if the concentration is too high or too low, the final egg trays may not form properly.
During egg tray production, not only the pulp concentration needs to be properly controlled, but the pulp must also be thoroughly mixed and refined. In general, the pulping process takes approximately 20–40 minutes to achieve a uniform pulp consistency suitable for molding.
Forming System
सिंगल-साइड मोल्ड (3*1 या 4*1) का उपयोग वाक्यूम सक्शन के साथ गीले ट्रे को समान रूप से फॉर्म करने के लिए किया जाता है।
प्रत्येक चक्र में कई ट्रे एक साथ बन सकती हैं, जिससे उत्पादन दक्षता बढ़ती है।
Drying System
This egg tray drying room can dry approximately 1,000 egg trays per batch at 180–200°C, with a drying time of 30–40 minutes.
After molding, the wet egg trays are placed on galvanized trays, loaded onto drying racks, and pushed into the drying room for hot-air drying. The room can hold 10–12 carts, with each cart carrying about 90–100 egg trays. An additional 10 carts can be equipped for continuous production.
Compared with natural sun drying, this method allows continuous production regardless of weather conditions, saves space, and improves drying stability. However, it requires more manual labor for tray loading, cart movement, and unloading.
हॉट प्रेसिंग (वैकल्पिक)
To achieve a smoother and more attractive surface, a small egg tray hot pressing machine can be used for further processing. This egg tray hot press molding machine uses electric heating to heat the pressing mold up to 200°C. Then, with a downward pressure of 20 tons from the hydraulic cylinder, it compresses the egg trays, making both sides of the trays smooth and evenly finished.
पैकेजिंग और स्टैकिंग
The egg tray packing machine provided by Shuliy uses a pneumatic cylinder to compress 70–120 egg trays into a compact stack. This process ensures that the stacked egg trays have a uniform length, making them easier to package, load, and transport.
पूर्ण उत्पादन प्रक्रिया को चित्र में दिखाया गया है।
Drying Methods Compatible with Small Egg Tray Making Machines
Small egg tray making machines usually use two main drying methods: natural sun drying and drying room drying. The suitable method depends on production capacity, local climate conditions, and investment budget.
प्राकृतिक धूप सुखाना
Natural drying is suitable for small-scale production of 1,000–2,000 egg trays per day, especially in areas with warm and dry climates. The drying time mainly depends on the weather conditions: at 30–35°C, egg trays usually need about 2 hours to dry; at around 25°C, drying may take about 5 hours; while in cold weather of 5–10°C, it may take up to 48 hours.
After molding, wet egg trays are placed on bamboo or galvanized trays, then loaded onto drying racks and moved to an open area. The trays are dried naturally through sunlight and airflow. Generally, 100–200 drying racks are required. Each rack can hold 24–30 mesh trays, and each mesh tray can hold 3–4 egg trays.
The main advantage of natural drying is that it requires no additional energy consumption, helping reduce production costs. However, it requires more labor, larger drying space, and depends heavily on weather conditions.
Drying Room / Cart Drying
For businesses requiring more stable production, a drying room or cart drying system is a better choice. This method can dry approximately 1,000 egg trays per batch at 180–200°C, with a drying time of about 30–40 minutes.
After molding, the wet egg trays are placed on galvanized trays, loaded onto drying racks, and pushed into the drying room for hot-air drying. The drying room can accommodate 10–12 carts, with each cart holding approximately 90–100 egg trays. An additional 10 carts can be prepared for continuous circulation.
Compared with natural drying, this method allows stable production regardless of wind or rain, requires less space, and improves drying efficiency. However, it requires more labor for tray handling, cart movement, and loading/unloading operations.
शुली द्वारा प्रदान की गई सेवाएं
शुली एक-स्टॉप सेवाएं प्रदान करता है ताकि उपकरण का कुशल और सुरक्षित संचालन सुनिश्चित किया जा सके:
- समाधान डिज़ाइन: स्थिर और कुशल संचालन के लिए आउटपुट और स्थान के आधार पर उत्पादन लाइन योजनाएं अनुकूलित करें।
- स्थापना और कमीशनिंग: उपकरण को जल्दी उपयोग में लाने के लिए ऑन-साइट या रिमोट मार्गदर्शन प्रदान करें।
- ऑपरेशन प्रशिक्षण: पल्पिंग, फॉर्मिंग, सुखाने, और रखरखाव प्रक्रियाओं में ऑपरेटरों को प्रशिक्षित करें।
- तकनीकी समर्थन और स्पेयर पार्ट्स: स्पेयर पार्ट्स दीर्घकालिक आपूर्ति करें और फोन या रिमोट तकनीकी समर्थन प्रदान करें।
- बिक्री के बाद रखरखाव: सामान्य निरीक्षण और रखरखाव सुझाव प्रदान करें ताकि उपकरण जीवन बढ़ सके।
- कस्टमाइजेशन और उन्नयन: मोल्ड अनुकूलन, उपकरण उन्नयन, और उत्पादन लाइन विस्तार सेवाएं प्रदान करें।
1500 पीस/घंटा अंडा ट्रे मशीन ब्राजील भेजी गई
In 2026, a poultry farm in Paraná, Brazil, purchased Shuliy’s SL-1×4 egg tray making machine to produce eco-friendly paper egg trays in-house. Facing rising plastic packaging costs and increasing demand for sustainable solutions, the customer chose this 1500 pcs/h egg tray machine to improve packaging efficiency and reduce operating costs. The complete solution included the egg tray molding machine, pulping equipment, accessories, installation guidance, and technical support. After installation, the customer successfully upgraded from manual packaging to semi-automatic production, achieving higher productivity while reducing packaging expenses with recyclable pulp-based trays.
FAQ About Shuliy Small Egg Tray Machine
What is the standard size and egg diameter of the egg trays produced by this machine?
The standard 30-cell egg tray produced by this machine is approximately 29.5 × 29.5 cm, with a tray depth of about 46 mm. It is suitable for common egg sizes with diameters ranging from 44 mm to 50 mm. For larger eggs (up to around 52 mm), customized tray molds can be provided.
How much weight can one molded egg tray hold?
Although a standard egg tray usually weighs about 65–75 g, its molded pulp structure provides excellent strength. Under normal conditions, a finished egg tray can withstand the weight of an adult person without breaking when pressure is evenly distributed.
How much moisture does a finished wet egg tray contain after molding?
After the molding process, the moisture content of a wet egg tray is usually around 60–70%. For example, an 80 g egg tray contains approximately 160 g of water, making the total wet weight about 240 g before drying.
What is the production cost of one recycled paper egg tray?
The production cost depends on local waste paper prices, electricity costs, labor, and drying methods. Taking waste paper as an example, if 1 ton of waste paper costs $200 and produces around 12,500 pieces of 80 g egg trays, the raw material cost is approximately $0.016 per tray. Other costs should be calculated according to local conditions.
Can this small egg tray machine produce trays in different colors?
Yes. Different colors can be achieved by adding suitable pigments into the pulp mixing tank before molding. Common colors include blue, green, yellow, and red, which are often used for customized packaging or brand identification.
How can I make the egg trays stronger and harder?
To increase the strength and hardness of molded pulp egg trays, additives such as lime powder or agricultural fibers like bagasse (sugarcane residue) can be added to the pulp. Adjusting pulp concentration and drying conditions can also improve tray strength.
How long is the service life of the egg tray machine mold?
Under normal operating conditions, the molding mold can usually be used for about 2 years or longer. The actual lifespan depends on production frequency, maintenance, and whether abrasive materials enter the pulp system.
Which parts of the egg tray machine are made of stainless steel?
The parts include the mold chamber, pulp tank, machine cover, and mold wire mesh.
Can the egg tray machine be used for products other than egg trays?
Yes. By changing molds, the same pulp molding technology can produce other packaging products, such as fruit trays, bottle trays, coffee cup holders, and industrial protective packaging.
Does the egg tray production process require special environmental conditions?
The machine can operate in normal factory environments. However, a well-ventilated workshop with enough drying space is recommended because molded pulp products contain high moisture after forming and require effective drying before packaging.