Mashine ya kutengeneza tray ya mayai ya PCs 2000-3000

A 2000–3000 PCs/hr egg tray making machine is also called a multi-face rotary drum machine. It refers to a machine with multiple forming surfaces that can produce pulp egg trays quickly and efficiently, with an hourly output of 2,000–3,000 pieces.

Shuliy offers this type of egg tray making machine in two models: SL-3*4 and SL-4*4. The SL-3*4 model has an output of 2,000–2,500 pieces per hour, while the SL-4*4 model produces 2,500–3,000 pieces per hour. Like many pulp egg tray machines, this 2,000–3,000 PCs/hr egg tray machine uses paper pulp to produce egg trays.

This medium-capacity egg tray making machine is suitable for small or medium egg tray factories. If large-scale production is required, a 4,000–8,000 PCs/hr egg tray making machine can be selected.

Shuliy’s popular 2,000–3,000 PCs/hr egg tray forming machine attracts customers from more than 50 countries and regions, including Brazil, the United States, Russia, Saudi Arabia, Nigeria, Ghana, and South Africa, thanks to its durability and high output of high-quality egg trays.

Why is the 2,000–3,000 PCs/hr Egg Tray Machine Called A Multi-side Rotary Drum Machine?

Mashine ya gurudumu la mduara wa uso mwingi ni mashine ya kutengeneza mifuko ya mayai yenye gurudumu linalozunguka sehemu ya kuunda. Gurudumu ni sehemu kuu ya mashine ya mifuko ya mayai ya uso mwingi na mara nyingi ni muundo wa mviringo au wa polygon.

“Multi-side” inamaanisha gurudumu lina uso wa kuhamisha mara nyingi, kila mmoja ukiwa na miundo kadhaa ya kuunda mifuko ya mayai. Gurudumu huzunguka bila kuchoka ili kufanikisha uzalishaji wa kasi ya juu. Mashine ya mifuko ya mayai ya 2,000–3,000 PCs/hr ina uso nne za kuunda.

Mashine za kawaida za uso mwingi wa mifuko ya mayai zina uso nne au nane. Ikilinganishwa na mashine yenye uso nane, mashine yenye uso nne ina uzalishaji wa wastani, muundo wa kompakt, gharama ya chini, na operesheni rahisi, inayofaa kwa viwanda vidogo na vya kati.

What Can This Egg Tray Machine Produce?

The 2,000–3,000 pcs/hr egg tray making machine is not limited to standard egg trays. By changing the forming and transfer molds, the same rotary forming system produces a wide range of molded pulp packaging. This flexibility allows medium-sized factories to serve multiple markets without buying separate machines.

Product Category	Examples	Typical Applications
Egg packaging	12-cell, 20-cell, 30-cell egg trays; flip-top egg cartons; quail egg trays	Poultry farms, supermarkets, retail packaging
Fruit trays	Apple trays, orange trays, berry trays, avocado trays	Fruit exporters, fresh produce packaging
Beverage carriers	2-cup, 4-cup, 6-cup coffee cup carriers	Coffee shops, takeaway delivery
Bottle packaging	Wine bottle trays, liquor bottle trays	Winery and spirits distribution
Industrial packaging	Electronic component trays, hardware trays	Electronics factories, appliance manufacturers
Agricultural trays	Seedling trays, nursery cups, flower pots	Horticulture, nurseries, farming
Consumer goods	Shoe inserts, cosmetic trays, gift packaging	Footwear, cosmetics, retail gift boxes

The most common output for the SL-3×4 and SL-4×4 models is the standard 30-cell egg tray. This format is widely used in Africa, Asia, and South America. For operators targeting supermarkets or export markets, flip-top egg cartons and colored trays offer higher margins. Fruit tray molds are popular in agricultural regions where farmers need protective packaging for export crops.

What Raw Materials Can Be Used?

Malighali za kawaida ni karatasi taka na maji. Vifaa vingine vinaweza kujumuisha karatasi ya kraft, karatasi ya corrugated, na kartoni, vyote vina nyuzi.

Some customers use industrial residues from paper mills, and some use one-sided coated waste paper. All materials need to be mixed with water and pulped before production. The typical ratio of waste paper to water is 1:10. Egg trays made from this waste paper are environmentally friendly, biodegradable, and durable.

How Does an Egg Tray Making Machine Work?

Mashine ya kutengeneza mifuko ya mayai ya 2,000–3,000 PCs/hr kwa kawaida hutumia kanuni ya kuunda kwa mduara wa uso mwingi. Wakati wa uendeshaji, pulp huingizwa kwenye miundo ya kuunda, ambayo huunda mifuko ya mayai kwenye gurudumu linalozunguka kwa mpangilio. Mifuko huenda kupitia mchakato wa kuondoa maji, kusukuma, na kukausha, na hatimaye huachiliwa kiotomatiki na conveyor. Mchakato wote ni endelevu na wenye ufanisi, hauhitaji ushirikiano wa mikono, na unafaa kwa uzalishaji mdogo na wa kati wa mifuko ya mayai.

2,000–3,000 Pcs/Hr Egg Tray Machine Models

Aina 1: SL-3*4

SL-3*4 ina uso wa kuzunguka 4 na uso wa kuhamisha mmoja. Kila uso wa kuzunguka una miundo mitatu ya kuunda. Uso wa kuhamisha hupeleka pulp, na miundo mitatu huunda mifuko ya mvuke kwa wakati mmoja. Kila mzunguko huzalisha mifuko 12.

Tekniska specifikationer

Parameter	Specifikation
Uzalishaji kwa saa	2,500 pcs
Effekt	55 kW
Strömförsörjning	380V 50Hz
Vikt	4,000 kg
Ukubwa wa Mashine (L×W×H)	2,900×1,800×1,800 mm
Matumizi ya Karatasi kwa saa	200 kg
Matumizi ya Maji kwa saa	400 kg
Torkningsmetod	Kiln ya matofali au tabaka nyingi

Aina 2: SL-4*4

SL-4*4 ina uso wa kuzunguka 4 na uso wa kuhamisha mmoja. Kila uso wa kuzunguka una miundo minne ya kuunda. Miundo minne huunda mifuko ya mvuke kwa wakati mmoja, ikizalisha mifuko 16 kwa kila mzunguko.

Tekniska specifikationer

Parameter	Specifikation
Uzalishaji kwa saa	3,000 pcs
Effekt	60 kW
Strömförsörjning	380V 50Hz
Vikt	4,800 kg
Ukubwa wa Mashine (L×W×H)	3,250×1,800×1,800 mm
Matumizi ya Karatasi kwa saa	240 kg
Matumizi ya Maji kwa saa	480 kg
Torkningsmetod	Kiln ya matofali au tabaka nyingi

SL-3×4 vs. SL-4×4: Which One Should You Choose?

Parameter	SL-3*4	SL-4*4	Tofauti/Maelezo
Uzalishaji kwa saa	2,500 pcs	3,000 pcs	SL-4*4 ina uzalishaji mkubwa, takriban 500 pcs/hr zaidi
Effekt	55 kW	60 kW	SL-4*4 hutumia nguvu kidogo zaidi ili kukidhi uzalishaji wa juu zaidi
Strömförsörjning	380V 50Hz	380V 50Hz	Sawa
Vikt	4,000 kg	4,800 kg	SL-4*4 ni nzito zaidi, inaendelea kuwa thabiti
Ukubwa wa Mashine (L×W×H)	2,900×1,800×1,800 mm	3,250×1,800×1,800 mm	SL-4*4 ni ndefu, inachukua kidogo zaidi nafasi
Matumizi ya Karatasi kwa saa	200 kg	240 kg	SL-4*4 inatumia karatasi zaidi, inaendana na uzalishaji wa juu zaidi
Matumizi ya Maji kwa saa	400 kg	480 kg	SL-4*4 inatumia maji zaidi
Torkningsmetod	Kiln ya matofali au tabaka nyingi	Kiln ya matofali au tabaka nyingi	Sawa

Egg Tray Drying Methods for 2,000–3,000 Pcs/Hr Production

At 2,000–3,000 pieces per hour, wet tray output exceeds what natural sun drying can reliably handle. Shuliy offers two practical drying configurations for this capacity level.

Option 1: Multi-Layer Drying Room

The drying room is a batch-type dryer with stacked carts or shelves. Wet trays are loaded onto carts and wheeled into the heated chamber. Hot air circulates through the room at 60–120°C until moisture drops below 12%.

Parameter	Specifikation
Capacity match	2,000–3,000 pcs/hr forming output
Heating source	Electricity, natural gas, diesel, or coal
Drying cycle	45–90 minutes per batch
Mahitaji ya wafanyakazi	1-2 workers for loading and unloading
Floor space	50–100 m² depending on tray volume
Best for	Humid climates, limited initial investment

The drying room is the most common pairing for the SL-3×4 in regions with unpredictable weather. It protects trays from rain and dust. The lower initial cost makes it attractive for first-time investors.

Option 2: Continuous Mesh Belt Dryer

The mesh belt dryer transports trays through a heated tunnel on a moving conveyor. This creates a continuous flow from forming to packaging.

Parameter	Specifikation
Capacity match	2,500–7,000 pcs/hr
Heating source	Natural gas, diesel, coal, or LPG
Drying time	15–25 minutes
Mahitaji ya wafanyakazi	Minimal, mostly monitoring
Floor space	Longer but narrower than drying room
Best for	High output, limited labor, consistent production

The mesh belt dryer raises equipment cost but reduces labor and cycle time. It is ideal for factories planning to run two shifts or expand toward the higher end of the SL-4×4 capacity.

Drying Method Selection Guide

Your Situation	Recommended Dryer
Limited budget, humid climate	Multi-layer drying room
Plan to expand to 4,000+ pcs/hr	Kifaa cha kukausha kwa mkanda wa mesh
Unreliable electricity	Drying room with coal or gas burner
Need minimal labor	Kifaa cha kukausha kwa mkanda wa mesh
Limited factory length	Chumba cha Kukausha

What Does a Complete Egg Tray Production Line Include?

A 2,000–3,000 pcs/hr egg tray production line includes more than the forming machine. Shuliy supplies a coordinated system where each module is sized to match the forming output.

Pulpningssystem

Component	SL-3×4 Configuration	SL-4×4 Configuration
Hydropulper	2 m³, 11 kW	2 m³, 11 kW
Agitator	3 kW	3 kW
Supply pump	4 kW	4 kW
Sewage pump	1.5 kW	1.5 kW

The pulping system processes waste paper into 2–3% consistency slurry. A typical batch takes 15–20 minutes. The 2 m³ pulper keeps pace with both models.

2. Forming System

Bildande System

Component	SL-3×4	SL-4×4
Forming machine	Four-side rotary	Four-side rotary
Forming molds	12 pcs (3 per side)	16 pcs (4 per side)
Transfer mold	Vipande 4	Vipande 4
Cycle speed	10–15 strokes/min	10–15 strokes/min
Vakuumpump	18.5 kW	18.5 kW
Luftkompressor	11 kW	11 kW

The forming system is the production core. Vacuum suction draws pulp onto the molds. Compressed air transfers wet trays to the dryer conveyor.

Torkningssystem

The drying module is selected based on climate and budget. Either the multi-layer drying room or the mesh belt dryer can be paired with the SL-3×4 and SL-4×4.

Packaging System

Component	Kazi
Automatic tray stacker	Counts and stacks dried trays
Pneumatic baling machine	Compresses trays into bundles
Conveyor belts	Moves trays between stations

The packaging system reduces finished product volume by 30–40%. This lowers transport costs and simplifies warehouse storage.

How to Choose the Right Egg Tray Machine Capacity?

Selecting the correct capacity prevents over-investment and production bottlenecks. Match the machine to your current needs with room for growth.

Your Daily Target	Rekommenderad Modell	Reasoning
20,000–30,000 trays/day	SL-3×4 (2,500 pcs/hr)	Lower investment, enough for local supply
30,000–50,000 trays/day	SL-4×4 (3,000 pcs/hr)	Matches medium factory output
50,000+ trays/day	SL-4×8 or larger	Higher capacity for commercial scale

Consider these factors when deciding:

• Market demand: How many trays can you sell daily?
• Operating hours: Will you run one or two shifts?
• Raw material supply: Can you source enough waste paper?
• Facility size: Do you have space for the dryer and raw material storage?
• Budget: Can you afford the mesh belt dryer, or should you start with a drying room?

A common mistake is buying the largest machine possible. If your daily sales are 25,000 trays, the SL-3×4 is the rational choice. You can upgrade later when demand grows.

How Much Does a 2,000–3,000 Pcs/Hr Egg Tray Machine Cost?

The price of a 2,000–3,000 pcs/hr paper egg tray machine depends on configuration, drying method, and shipping destination. Several factors affect the final quotation:

• Forming machine model: SL-3×4 or SL-4×4
• Drying system: Drying room or mesh belt dryer
• Heat source: Electricity, gas, diesel, coal, or LPG
• Automation level: Standard controls or PLC touchscreen
• Voltage requirement: 380V/50Hz standard, other voltages available
• Spare parts package: Basic kit or extended kit
• Shipping terms: FOB, CIF, or door-to-door delivery

To receive an accurate quotation, provide these details to the supplier:

1. Your target daily output
2. Preferred drying method
3. Available fuel type
4. Facility dimensions
5. Destination country and port

Manufaa ya Mashine ya Mifuko ya Mayai ya 2,000–3,000 PCs/hr

2,000–3,000 Pcs/Hr Egg Tray Machine Project Cases

Tanzania: SL-4×4 Brick Dryer Production Line

A poultry packaging entrepreneur in Tanzania installed an SL-4×4 egg tray manufacturing machine with a brick dryer near Dar es Salaam. The line produces approximately 3,000 trays per hour. Shuliy dispatched an engineer to supervise installation and train local operators. The customer now supplies egg trays to poultry farms across the region. The brick dryer was chosen because it supports both natural gas and coal firing, giving the customer flexibility as local fuel prices change.

Tanzania: Poultry Farm Self-Use Project

In October 2025, a Tanzanian poultry farm with 2,000 cubic meters of production space ordered an SL-4×4 waste paper egg tray machine. The customer needed trays for internal use and planned to sell the surplus. The system was configured with coal-fired brick drying to match local energy availability. Shuliy provided site layout planning, refractory bricks shipped with the equipment, and a complete spare parts list. The machine was loaded into containers and shipped with installation support arranged.

Sierra Leone: 2,500 Pcs/Hr Food Packaging Project

In August 2025, Shuliy completed installation and commissioning of an SL-2500-3×4 automatic egg tray making machine for a customer in Sierra Leone. The customer operates in food packaging and wants to convert waste paper into eco-friendly egg trays. The production line included pulping, forming, drying, and packaging modules. Shuliy engineers provided on-site installation guidance and operator training. The machine now runs in normal production, turning waste paper into a sellable packaging product.

Varför välja Shuliy?

Shuliy hutoa huduma za kuanzia hadi kumaliza, ikiwa ni pamoja na:

• Muundo wa suluhisho
• Mafunzo ya uendeshaji
• Msaada wa kiufundi na sehemu za akiba wakati wa uzalishaji
• Usakinishaji na uendeshaji wa mahali au kwa mbali
• Matengenezo ya baada ya mauzo
• Ubinafsishaji wa mold na maboresho ya bidhaa
• Udhamini wa mwaka mmoja

Vyeti Kamili vya Kiwanda:

• CE
• ISO9001
• SGS
• TUV
• BV
• NGV

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