Automatic Egg Tray Loading Machine
| Märke | Shuliy Maskiner |
| Kapacitet | 15,000 – 32,000 eggs/hour (model dependent) |
| Nguvu Jumla | 0.72 kW – 2.2 kW |
| Motor Configuration | 4 standard motors + 1 servo motor + 5 gear reducers |
| Operating Voltage | 220V / 380V, 50Hz (customizable) |
| Machine Dimensions (L×W) | 3,800 mm × 1,500 mm |
| Eneo la Kazi | Approx. 4 m × 1.5 m |
| Egg Inlet Height | 820 mm |
| Tray Output Conveyor Height | 700 mm |
| Height Adjustment | ±100 mm via leveling feet; ±200 mm custom range available |
| Compatible Egg Types | Chicken eggs, duck eggs |
| Compatible Tray Materials | Paper pulp trays, plastic trays |
| Eggs per Tray Setting | 5 / 6 / 10 / 12 / 18 / 30 (touchscreen selectable) |
| Frame Material | 304 stainless steel |
| Contact Parts | Food-grade nylon and PP components |
| Sensors | Omron brand |
| Electrical Components | Delixi / Schneider (inverters, drives) |
| Layout | Inline (straight-line) configuration |
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An automatic egg tray loading machine is a purpose-built automation system that transforms manual egg packing into a continuous, hands-free operation. The equipment receives loose eggs from collection belts or conveyor systems, automatically orients each egg with the small end facing downward, and precisely places them into paper or plastic trays at speeds ranging from 15,000 to 32,000 eggs per hour.
Unlike semi-automatic alternatives that require operators to manually position trays or load eggs one by one, this machine handles the entire workflow from tray feeding to finished product discharge.The system consists of three integrated modules: an automatic tray feeder, an egg loading unit equipped with an orientation sensor, and an output conveyor. Built on a 304 stainless steel frame with food-grade nylon and PP contact parts, it meets strict food safety standards while delivering industrial-grade reliability.
For poultry farms, egg processing plants, and hatcheries struggling with rising labor costs and throughput limitations, the egg tray packing machine represents a direct path to lower operational costs and consistent packing quality.
Kärntekniska specifikationer
| Parameter | Specifikation |
|---|---|
| Produktionskapacitet | 15,000 – 32,000 eggs/hour (model dependent) |
| Nguvu Jumla | 0.72 kW – 2.2 kW |
| Motor Configuration | 4 standard motors + 1 servo motor + 5 gear reducers |
| Operating Voltage | 220V / 380V, 50Hz (customizable) |
| Machine Dimensions (L×W) | 3,800 mm × 1,500 mm |
| Eneo la Kazi | Approx. 4 m × 1.5 m |
| Egg Inlet Height | 820 mm |
| Tray Output Conveyor Height | 700 mm |
| Height Adjustment | ±100 mm via leveling feet; ±200 mm custom range available |
| Compatible Egg Types | Chicken eggs, duck eggs |
| Compatible Tray Materials | Paper pulp trays, plastic trays |
| Eggs per Tray Setting | 5 / 6 / 10 / 12 / 18 / 30 (touchscreen selectable) |
| Frame Material | 304 stainless steel |
| Contact Parts | Food-grade nylon and PP components |
| Sensors | Omron brand |
| Electrical Components | Delixi / Schneider (inverters, drives) |
| Layout | Inline (straight-line) configuration |
What Are the Functions of an Automatic Egg Tray Loading Machine?
1. Intelligent Small-End-Down Orientation
One of the most technically demanding aspects of automated egg handling is ensuring every egg sits small-end-down in the tray. The machine employs Omron optical sensors to identify egg orientation in real time. A mechanical turning mechanism then corrects the position of each egg before loading, achieving near-perfect orientation accuracy without human intervention.
2. Multi-Format Compatibility
Production demands change with market seasons and customer requirements. The egg carton filling machine accommodates six standard tray configurations (5, 6, 10, 12, 18, or 30 eggs per tray) selected directly through the touchscreen. Both paper pulp trays and plastic trays are supported, allowing facilities to serve diverse market segments from retail grocery to industrial hatcheries.
3. Compact Footprint for Existing Facilities
Measuring just 3.8 m × 1.5 m, the machine requires minimal floor space. For operations upgrading from manual packing without expanding their facility, this compact design is a decisive advantage. The inline configuration fits neatly between existing collection belts and packing tables.
4. Height-Adjustable Design
Standard inlet and outlet heights suit most common layouts, but poultry facilities vary in conveyor elevations and pit depths. The machine offers ±100 mm standard height adjustment via leveling feet and supports custom ±200 mm modifications to match your specific line configuration.
5. Plug-and-Play Modular Construction
All electrical connections use plug-in terminal blocks, and mechanical modules are designed for quick detachment. This modular approach simplifies deep cleaning during sanitation cycles, accelerates component replacement, and reduces maintenance technician response time.
How Does the Automatic Egg Tray Loading System Work?
Stage 1: Automatic Tray Destacking
An operator loads a stack of up to 50 empty trays into the automatic tray feeder. The destacking mechanism separates individual trays and transports them to the loading station beneath the egg infeed, eliminating the need for constant manual tray placement.
Stage 2: Egg Alignment and Orientation
Loose eggs enter the machine from a collection belt or upstream grading line. A specialized alignment mechanism arranges scattered eggs into parallel rows. A sensor array then detects the orientation of each egg and mechanically rotates it so the small end faces downward, a critical requirement for proper storage, transport, and incubation.
Stage 3: Tray Positioning
The empty tray is precisely positioned under the loading head. The system accommodates multiple tray formats, from small 5-egg retail packs to standard 30-cell commercial trays, with format changes made via the touchscreen interface.
Stage 4: Precision Loading
The servo-driven loading head gently deposits eggs into each cell. The combination of accurate positioning and controlled descent speed minimizes egg breakage, achieving packing accuracy that exceeds manual handling consistency.
Stage 5: Automatic Discharge
Filled trays exit on a discharge conveyor at 700 mm height, ready for collection or direct transfer to downstream processes such as sealing, palletizing, or cold storage. The inline layout ensures smooth integration with existing production lines.
What Are the Features of an Automatic Egg Tray Loader?
High Efficiency and Stable Performance
The machine operates smoothly with precise positioning and a low failure rate. It is designed for long-term continuous operation, ensuring stable productivity and consistent output.
Food-Grade Safe Materials
The entire machine is built with a 304 stainless steel frame, while all plastic components that come into contact with eggs comply with food safety standards. This hygienic design is easy to clean and helps prevent bacterial growth.
Premium Branded Components
Key components are sourced from well-known brands, including Omron sensors and Delixi/Schneider electrical components, ensuring reliable performance, long service life, and low maintenance costs.
Significant Labor Savings
The fully automated tray-loading process requires only 1–2 operators to manage the entire production line. Compared with manual egg loading, it greatly reduces labor requirements and operating costs.
Compact Design and Small Footprint
With an attractive, lightweight, and compact structure, the machine occupies only about 4 × 1.5 meters of floor space. It has minimal site requirements and is easy to install and integrate into existing workshops.
Flexible Integration and Strong Expandability
The machine can be directly connected to egg collection lines, mesh-belt conveyor systems, and other existing equipment. Customized machine heights are also available to meet specific production line requirements and facilitate seamless integration into various egg processing operations.
Nukta za Maumivu za Wateja & Suluhisho zetu
| Operational Challenge | Shuliy Lösning |
|---|---|
| Labor shortage makes manual packing unsustainable | One operator manages up to 32,000 eggs/hour, replacing 6-10 manual packers |
| Inconsistent egg orientation causes storage and incubation issues | Optical sensor system guarantees small-end-down placement with >99% accuracy |
| Egg breakage during handling reduces sellable yield | Servo-controlled gentle loading minimizes cracks and hairline fractures |
| Frequent tray format changes slow down production | Touchscreen format selection switches between 5/6/10/12/18/30-cell trays in seconds |
| Limited floor space prevents equipment expansion | 4 m × 1.5 m footprint fits into most existing packing rooms |
| Food safety audits demand hygienic equipment | 304 stainless steel frame and food-grade contact materials satisfy HACCP requirements |
| Downtime for cleaning hurts daily output | Modular plug-in design enables fast disassembly and reassembly for sanitation |
Why Choose Shuliy Automatic Egg Packing Equipment?
Purpose-Built for Egg Handling
Shuliy does not adapt generic packaging machinery for egg applications. Every component, from the destacking fingers to the servo loading profile, is engineered specifically for the fragility, shape variability, and orientation requirements of fresh eggs. The result is a machine that handles eggs more gently and more consistently than repurposed alternatives.
Proven Component Reliability
The electrical architecture relies on recognized brands: Omron sensors for accurate detection, Delixi and Schneider inverters and motor drives for smooth motion control. These components are globally available, meaning local technicians can source replacements without relying exclusively on original manufacturer parts.
12-Month Warranty with Spare Parts Support
Every automatic egg packing machine ships with a 12-month warranty covering mechanical and electrical components. A set of spare sensors is included with each machine for immediate replacement of wear items. Technical support is available remotely, and on-site installation guidance can be arranged for first-time buyers.
Voltage and Height Customization
Electrical systems are configured for your local power standard, whether 220V single-phase or 380V three-phase. Physical dimensions can be modified to match your conveyor heights, ensuring the machine drops into your existing line without expensive civil works or platform construction.
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How many operators are needed to run the machine?
One operator can manage the entire loading process. Their primary responsibilities are loading tray stacks into the destacker, monitoring the touchscreen for alerts, and removing filled trays from the discharge conveyor. Compared to manual packing stations requiring 6-10 workers, labor reduction is immediate and substantial.
What is the typical payback period on labor savings?
At average wage rates for poultry packing labor, the machine typically pays for itself within 12 to 18 months through direct labor cost reduction alone. Facilities in regions with higher labor costs or seasonal worker shortages often achieve payback in under 12 months.
Can the machine handle dirty or slightly soiled eggs?
The machine is designed for eggs that have undergone basic cleaning or grading. Excessive dirt, mud, or organic matter can interfere with sensor accuracy and increase cleaning frequency. For operations with heavily soiled eggs, integrating a pre-wash or dry-brushing station upstream is recommended.
What happens if an egg is cracked or misshapen?
The sensor system detects obvious defects such as double-yolk eggs or severely misshapen eggs and diverts them from the loading path. Hairline cracks may not always trigger rejection, so the machine should be paired with an upstream crack detection system for operations requiring 100% quality assurance.
Is the machine suitable for duck eggs and other poultry eggs?
Yes. The loading mechanism and tray formats accommodate duck eggs, which are larger than chicken eggs. For quail eggs or other significantly different sizes, custom tray molds and loading head adjustments can be engineered.
How much daily maintenance is required?
Daily maintenance consists of wiping down contact surfaces, checking sensor windows for residue buildup, and verifying conveyor belt tension. A deeper cleaning involving module disassembly is recommended weekly, facilitated by the plug-in electrical connections and modular frame design.
Can the machine integrate with my existing egg grading line?
The inline layout and standard conveyor heights allow direct connection to most egg grading and collection systems. The egg inlet accepts loose eggs from belt conveyors at approximately 820 mm height. If your existing line operates at a different elevation, custom inlet modifications are available.
What training is provided for new operators?
Shuliy provides operation manuals, video training materials, and remote video guidance during initial startup. On-site training can be arranged for operators covering touchscreen navigation, format change procedures, basic troubleshooting, and routine maintenance schedules.
Ready to Automate Your Egg Packing Operation?
Manual egg packing is no longer sustainable for operations targeting growth, quality consistency, and cost control. The automatic egg tray loading machine transforms a labor-intensive bottleneck into a smooth, automated process that runs reliably shift after shift.
With capacities up to 32,000 eggs per hour, multi-format tray compatibility, and a compact footprint designed for existing facilities, Shuliy offers a practical automation upgrade without requiring major facility modifications.
Contact our engineering team today to discuss your current packing volume, tray specifications, and line layout. We will recommend the optimal configuration and provide a detailed quotation including delivery timeline and installation support.
Relaterad utrustning
2000-3000pcs/hr Egg Tray Making Machine
This multi-face rotary drum pulp molding machine has two models SL-3*4 and S*L-44 with output of 2000–2500 pcs/h and 2500–3000 pcs/h respectively. It runs on 55–60 kW power, using waste paper as raw material with controllable paper and water consumption. The whole line covers pulping, forming, dewatering and drying processes, supporting brick kiln or multi-layer dryer matching. It is perfect for medium-sized egg tray factories and exports to over 50 countries worldwide.
Kärnfördelar
- Stable Medium Capacity: Two optional models meet different output demands with moderate energy consumption growth.
- Smooth Continuous Operation: Heavy-duty steel frame reduces vibration during high-speed rotary forming for uniform egg trays.
- Low Production Cost: Uses waste paper as recyclable raw material with linear paper & water consumption for easy cost control.
- Flexible Drying Collocation: Compatible with brick kilns and multi-layer drying equipment to fit local energy conditions.
- Compact & Space-saving: Optimized structure delivers high output without occupying excessive workshop area.
- Full Automatic Workflow: Integrated pulping, vacuum forming and automatic transfer greatly cuts manual labor input.
- Complete Supporting Service: Customizable molds, one-stop production line solution and 12-month warranty with lifetime technical support.