The SL-series egg tray production line with brick dryer is a fully integrated turnkey system that converts waste paper into market-ready egg trays through a continuous, automated workflow. Unlike stand-alone machines that require separate drying infrastructure, this paper egg tray production line with brick dryer combines pulping, vacuum forming, and tunnel drying into one coordinated manufacturing system. Five production models, SL1-4 through SL6-8, deliver hourly outputs from 1,000 to 7,000 standard 49-cell egg trays, serving everything from small family workshops to large export-oriented factories.

The defining engineering advantage of this egg tray manufacturing line with brick dryer is its built-in brick kiln drying tunnel. Conventional pulp molding operations force buyers to construct a separate drying building, install external burners, and engineer hot air circulation independently. The SL series eliminates this entirely. The brick-lined tunnel dryer ships as a pre-integrated module matched to the forming machine output, operating at a constant 180°C to 200°C with support for natural gas, coal, or wood firing. This integrated approach cuts civil construction costs, shortens commissioning timelines, and simplifies facility planning.

For operators entering the recycled packaging business, the line offers a practical path from raw material to sellable product. The entire brick drying egg tray production line runs on 380V / 50Hz three-phase industrial power, with actual operating consumption at approximately 70% of total installed capacity. All models feature carbon steel construction and modular breakdown for containerized shipping, making global delivery straightforward regardless of destination.

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SL Egg Tray Production Line with Brick Dryer Model Comparison (SL1-4 to SL6-8)

Thông số	SL1-4	SL3-4	SL4-8	SL5-8	SL6-8
Hourly Output	1,000–1,500 pcs	2,000–2,500 pcs	4,500–5,000 pcs	5,000–6,000 pcs	6,000–7,000 pcs
Daily Output (20 hrs)	8,000–12,000 pcs	16,000–20,000 pcs	40,000+ pcs	50,000+ pcs	60,000+ pcs
Forming Power	56 kW	68 kW	104 kW	124 kW	150 kW
Drying Power	18 kW	18 kW	18 kW	25 kW	36 kW
Total Installed Power	74 kW	86 kW	122 kW	149 kW	186 kW
Actual Power Draw	~70%	~70%	~70%	~70%	~70%
Nguồn cung cấp điện	380V / 50Hz, 3-phase	380V / 50Hz, 3-phase	380V / 50Hz, 3-phase	380V / 50Hz, 3-phase	380V / 50Hz, 3-phase
Machine Weight	6 tons	7 tons	10 tons	12 tons	20 tons
Min. Facility Length	≥40 m	≥50 m	≥55 m	≥65 m	≥75 m
Min. Facility Width	≥10 m	≥10 m	≥15 m	≥15 m	≥15 m
Drying Area Required	None specified	None specified	≥1,500 m²	≥1,500 m²	≥1,500 m²
Shipping	40-ft container	40-ft container	40-ft container	40-ft container	40-ft + 20-ft
Nhiệt độ sấy	180–200°C	180–200°C	180–200°C	180–200°C	180–200°C
Nguồn nhiệt	Khí tự nhiên	Khí tự nhiên	Gas + coal optional	Gas + cast iron grate	Gas + heavy-duty grate

Egg Tray Production Line with Brick Dryer Workflow Process

The egg tray production line with brick drying system executes an eight-stage process from raw waste paper to baled finished product:

Stage 1: High-Concentration Pulping (20 Minutes)

Waste cardboard, newspaper, and discarded books are loaded into the hydropulper with water. The high-shear rotor breaks down fibers into a uniform pulp slurry.

Stage 2: Slurry Storage and Conditioning

Pulp transfers to a storage tank where continuous agitation prevents settling.

Stage 3: Pumped Delivery to Forming

Supply pumps deliver conditioned pulp to the forming machine hopper.

Stage 4: Vacuum Forming

Vacuum pumps draw pulp fibers onto the forming molds. Mold counts range from 4 pieces on SL1-4 to 48 pieces on SL6-8.

Stage 5: Automatic Demolding

A mechanical transfer system removes wet trays and places them onto the dryer inlet conveyor.

Stage 6: Brick Tunnel Drying

Trays enter the brick-lined tunnel dryer operating at 180–200°C with controlled airflow and mesh belt transport.

Stage 7: Automatic Tray Stacking

After drying, trays are collected by automatic stacking machines.

Stage 8: Pneumatic Baling

Finished trays are compressed into compact bales for storage and transport.

Egg Tray Production Line with Brick Dryer System Modules

Pulping System (Waste Paper Processing)

The pulping module scales proportionally with line capacity, from compact single-unit configurations to multi-pump systems with centralized PLC control.

Component	SL1-4	SL3-4	SL4-8	SL5-8	SL6-8
Hydropulper	1.2 m³, 7.5 kW	2 m³, 11 kW	4 m³, 22 kW	5 m³, 30 kW	6 m³, 37 kW
Agitator	3 kW ×1	3 kW ×1	4 kW ×3	4 kW ×3 dual	4 kW ×3
Supply Pump	3 kW ×1	4 kW ×1	4 + 5.5 kW	4 + 5.5 kW	4 + 7.5 kW
Sewage Pump	1.5 kW	1.5 kW	1.5 kW	1.5 kW	3 kW
Hệ thống điều khiển	Standard	Standard	PLC cabinet	Touchscreen PLC	Smart PLC

Forming System (Vacuum Pulp Molding)

The forming unit is the production core, with mold count, vacuum capacity, and pneumatic power scaling directly with throughput requirements.

Thông số kỹ thuật	SL1-4	SL3-4	SL4-8	SL5-8	SL6-8
Forming Machine	SL-F1500	SL-F2500	SL-F4500	SL-F6000	SL-F7000
Cycle Speed	6–8/min	10–15/min	18–20/min	18–20/min	18–20/min
Khuôn tạo hình	4 chiếc	12 pcs	32 pcs	40 pcs	48 pcs
Máy nén khí	11 kW	11 kW	15 kW	15 kW	22 kW
Bơm chân không	Single	18.5 kW	2 × 18.5 kW	30 + 18.5 kW	37 + 22 + 22 kW

Brick Kiln Drying System (Tunnel Dryer)

All models share a common drying architecture with proportional scaling for belt width, fan power, and structural reinforcement.

Universal Standard Equipment:

• Front and rear dryer heads
• Variable frequency control cabinet
• High-temperature resistant metal mesh belt
• Load-bearing round steel support rods
• Perforated air distribution plates
• Oil-cooled induced draft fans
• Air circulation rings
• Thermocouple temperature display
• Automatic tray stacker
• Pneumatic baling machine
• Supporting air compressor

Component	SL1-4	SL3-4	SL4-8	SL5-8	SL6-8
Mesh Belt	100 m × 1500 mm	100 m × 1350 mm	110 m × 1550 mm	130 m × 1850 mm	150 m × 2150 mm
Support Rods	90 pcs	90 pcs	110 pcs	120 pcs	150 pcs
Air Plates	35 pcs	35 pcs	40 pcs	40 pcs	40 pcs
Induced Draft Fans	7.5 kW ×2	7.5 kW ×2	7.5 kW ×2	11 kW ×2	15 kW ×2
Stacker Cylinders	Standard	Standard	Standard	10 pcs	12 pcs
Sensor Groups	Standard	Standard	Standard	5 groups	6 groups

Standard Mold Configuration

All models ship with pre-installed 49-cell plastic egg tray molds:

Mô hình	Khuôn tạo hình	Transfer Molds
SL1-4	16 chiếc	4 chiếc
SL3-4	12 pcs	4 chiếc
SL4-8	32 pcs	4 chiếc
SL5-8	40 pcs	5 pcs
SL6-8	48 pcs	4 chiếc

Application Scenarios for Egg Tray Production Line with Brick Dryer

SL1-4: Small-Scale Startup and Farm Self-Use

Producing 8,000 to 12,000 trays daily, the SL1-4 is the entry point for family workshops and small poultry farms. The compact 6-ton weight and minimal facility requirements (40 m × 10 m) keep initial investment low. The single natural gas burner and simplified pulping system suit operators with limited technical staff.

SL3-4: Medium Local Processing Plant

With 16,000 to 20,000 trays per day, the SL3-4 targets professional egg tray suppliers serving regional poultry markets. This model balances throughput and capital investment, making it the mainstream choice for established small businesses scaling from semi-automatic equipment.

SL4-8: Medium-Scale Export Factory

Delivering 40,000+ trays daily, the SL4-8 supports stable bulk order production. Dual vacuum pumps and triple agitators ensure consistent output during long runs. The optional coal grate provides fuel flexibility for markets with volatile natural gas pricing.

SL5-8: Large-Scale Volume Production

At 50,000+ trays per day, the SL5-8 introduces a 5 m³ high-capacity pulper, touchscreen PLC control, and upgraded 11 kW draft fans. The 1,850 mm widened mesh belt and reinforced 120-rod support structure handle the increased tray volume without compromising drying uniformity.

SL6-8: Ultra-Large Export Leader

The flagship egg tray production line with brick dryer achieves 60,000 to 70,000 trays per day. Triple vacuum pumps, dual clean water pumps, a 150-meter mesh belt, and 15 kW high-power draft fans define this top-tier configuration. The 40-foot plus 20-foot container shipping accommodates the 20-ton total weight. This model is engineered for overseas bulk export contracts and maximum fuel flexibility.

Core Advantages of the Integrated Production Line

• Self-Contained Drying Architecture: The brick tunnel dryer eliminates the need for separate drying building construction, external burner installation, and hot air ductwork engineering.
• Multi-Fuel Burner System: Natural gas is standard across all models. The SL4-8 through SL6-8 add cast iron grates for coal or wood firing, allowing operators to switch fuels based on local cost and availability.
• Gradient Capacity Coverage: Five models span 1,000 to 7,000 pieces per hour, enabling buyers to select exact capacity without over-investing or under-sizing.
• Fully Automated Control: Variable frequency forming drives, independent drying temperature cabinets, proximity switch sensing, and electromagnetic valve automation reduce staffing to 2-4 operators per shift. Large models feature centralized PLC touchscreens.
• Low-Cost Recycled Feedstock: 100% waste paper input with no chemical additives. Process water recirculates, and finished trays are biodegradable, meeting environmental export standards.
• Containerized Modular Shipping: Breakdown into standard 40-foot containers protects components during transit and simplifies customs clearance. The SL6-8 uses a 40-foot plus 20-foot combination.

Các điểm đau của khách hàng & Giải pháp của chúng tôi

Common Challenge	Giải pháp Shuliy
Separate drying facility drives up project cost	Integrated brick kiln tunnel ships pre-engineered with the forming line, eliminating civil construction
Single fuel source creates supply risk	Multi-fuel burners support natural gas, coal, or wood; cast iron grates on SL4-8 through SL6-8 enable solid fuel switching
High electricity consumption erodes margins	Actual draw is only 70% of installed power; energy-efficient motor selection keeps operating costs controlled
Uncertain output capacity for growing orders	Five models from 1,000 to 7,000 pcs/hour allow precise matching without over-investment
Complex installation in remote locations	Modular plug-in design with installation drawings and remote video guidance reduces on-site technical dependency
Replacement parts unavailable locally	Standard industrial components (motors, pumps, sensors) sourced from globally recognized brands
Environmental compliance for export markets	Recycled paper feedstock, water recirculation, and biodegradable output satisfy international environmental regulations

Why Choose Shuliy Brick Drying Egg Tray Production Lines?

Integrated Engineering Reduces Project Risk

By designing the pulping, forming, and drying subsystems as one coordinated egg tray manufacturing line with brick dryer , Shuliy eliminates the interface risks that occur when buyers source machines from separate suppliers. Belt speeds, vacuum timing, and drying temperatures are pre-calibrated to work together.

Fuel Flexibility for Any Market Condition

The dual-fuel architecture on SL4-8, SL5-8, and SL6-8 ensures production continuity regardless of energy market volatility. Switching between natural gas and solid fuels requires only adjustment to combustion air supply and grate configuration.

Proven Component Sourcing

Motors, pumps, and electrical components are selected from established industrial brands with global distribution networks. This ensures local parts availability and reduces dependence on manufacturer-specific components for routine maintenance.

Hỗ trợ sau bán hàng toàn diện

Every egg tray production line with brick dryer ships with installation drawings, operator training, kiln temperature commissioning, and mold change guidance. The modular architecture allows independent replacement of mesh belts, fans, vacuum pumps, and motors without overhauling the complete system. Custom mold designs for fruit trays, bottle trays, and tableware trays are available on request.

Câu hỏi thường gặp

Ready to Launch Your Egg Tray Manufacturing Operation?

The egg tray production line with brick dryer offers a complete, factory-tested path from waste paper collection to baled finished product. With five capacity tiers, integrated brick tunnel drying, multi-fuel burners, and modular containerized shipping, the SL series provides a scalable solution that grows with your business.

Send us your target daily output, available facility dimensions, and preferred fuel type. Our engineers will recommend the optimal SL model, provide a detailed quotation including shipping logistics, and prepare a facility layout drawing tailored to your site conditions.

Click the contact window on the right to get in touch with us. We will provide you with a quotation within 24 hours.

Thiết bị liên quan

Automatic Egg Tray Loading Machine

This full-automatic egg tray loader has multiple models with hourly capacity from 15,000 to 32,000 eggs and total power ranging from 0.72–2.2kW. It adopts a 304 stainless steel frame and food-grade nylon & PP contact components, fitted with Omron sensors and Delixi/Schneider electrical parts. Besides chicken eggs, it can load duck eggs and match paper pulp trays, plastic trays with 5/6/10/12/18/30-cell specifications. Equipped with automatic tray destacking, egg orientation correction, and a servo precision loading system, it delivers low-breakage orderly egg trays for poultry farms, egg processing plants, and hatcheries.

Ưu điểm cốt lõi

• Wide Raw & Tray Compatibility: Handles chicken and duck eggs, supports multi-spec paper and plastic egg trays switched via touchscreen.
• Intelligent Egg Orientation Correction: Omron optical sensors automatically adjust eggs small-end down with over 99% alignment accuracy.
• Low Breakage & Stable Loading: Servo-driven gentle loading head reduces egg cracking, realizing continuous stable high-speed production.
• Great Labor Cost Reduction: Only 1–2 operators needed, replacing 6–10 manual packers to cut long-term labor expenditure sharply.
• Food-Grade Hygienic Structure: All egg-contact parts meet food safety standards, with a modular plug-in design for quick disassembly and cleaning.
• Flexible Installation & Matching: Compact inline layout with adjustable inlet/outlet height, compatible with existing egg grading and collection lines.
• Complete Supporting Service: 12-month full machine warranty plus online & on-site technical guidance, customizable voltage and machine height layout.