Industrial Packaging Tray Making Machine
| Modèle | SL-R2000 |
| Capacité | 1000-2000pcs/h |
| Tension | 380V,50HZ |
| Utilisation de pulpe | 200kg/h |
| Utilisation d'eau | 400kg/h |
| Taille (mm) | 2900*1800*1800 |
| Garantie | 12 Mois |
Vous pouvez maintenant demander des détails techniques à nos chefs de projet.
Le industrial packaging tray making machine is equipment that uses pulp molding technology to process recyclable pulp into trays for industrial packaging.
The Shuliy industrial packaging tray making machine is widely used in fields such as electronic components, machinery parts, auto parts, optical instruments, and medical packaging, to protect the integrity of internal parts.
Shuliy mainly provides one model of the industrial packaging tray molding machine, with a production capacity of 1,000–2,000 pcs/h.
With the growing awareness of global environmental protection, the material of industrial packaging trays is shifting from plastic to pulp. Pulp industrial packaging trays not only have a certain load-bearing capacity, but are also biodegradable and recyclable, making them a good choice for transportation and packaging.
Raw materials are recyclable
The raw materials for industrial packaging trays include various waste papers, such as waste cartons, old newspapers, used books, waste cardboard, waste white edge paper, and used egg trays. All of these can be used to make pulp trays.
Final Product Display
Shuliy can customize different types of industrial packaging trays. We can provide 3D drawings to design the type of tray you want until you are satisfied, and all these services are free of charge.
Advantages of the Industrial Packaging Tray Forming Machine
Écologique et biodégradable
Made from widely available pulp materials such as waste cartons, newspapers, used books, cardboard, and waste paper edges. The trays are low-cost, recyclable, and naturally degradable.
High load-bearing and shockproof
Can withstand pressure and vibration during industrial product transportation, ensuring the safety of internal parts.
High production capacity
Single machine output reaches 1,000–2,000 pcs/h.
Customized tray design
Tray size, compartments, and thickness can be tailored to product needs. Shuliy also provides 3D design support.
Automated control
PLC intelligent control allows fully automatic forming, drying, demolding, and stacking, improving production efficiency.
Easy to store
Smaller in volume than foam, trays can be stacked repeatedly for convenient storage and transportation.
Fully automatic production line
Pulping, forming, demolding, conveying, drying, and stacking can all be fully automated, especially suitable for export orders and OEM/ODM projects.
Durable with premium materials
Key parts are made of 40Cr acier et 304 stainless steel. Service life can reach over 10 années.
Models of the Industrial Packaging Tray Making Machine
Shuliy mainly offers one model of the industrial packaging tray making machine. If you have other requirements, you can also contact us for consultation.
| Modèle | SL-R2000 |
| Capacité | 1000-2000pcs/h |
| Puissance | 55kw |
| Tension | 380V,50HZ |
| Utilisation de pulpe | 200kg/h |
| Utilisation d'eau | 400kg/h |
| Taille (mm) | 2900*1800*1800 |
Working Principle and Process
The Shuliy industrial packaging tray molding machine uses advanced pulp molding technology. Its working principle and main process are as follows:
Working Principle
- The mold moves back and forth in the pulp tank, using vacuum suction to attach the pulp fibers to the surface of the mold.
- The mold is lifted to remove excess water.
- A transfer mold moves the wet tray blank to the drying system.
- Finally, the tray is fully formed.
Main Process
- Système de pulpage: The raw waste paper is pulped using hydraulic disintegration and beaten to a specific pulp concentration.
- Reciprocating Forming: The forming mold moves back and forth in the pulp tank. Using vacuum suction, the pulp fibers are evenly attached to the mold surface, forming a wet tray blank.
- Transfer and Demolding: After the forming mold rises, it connects with the transfer mold. The wet blank is moved to the drying stage using compressed air or mechanical means.
- Drying and Solidification: The wet blank enters the drying channel or hot-press unit for rapid dehydration and solidification, producing the finished tray.
- Shaping and Stacking: According to customer requirements, secondary hot pressing can be applied to ensure dimensional accuracy and surface smoothness, followed by stacking and packing.
Application Fields
The trays produced by the Shuliy industrial packaging tray molding machine can be used in various industries:
- Electronics: Circuit boards, sensors, batteries, chargers, mobile phone accessories, etc.
- Machinery: Gears, bearings, screws, hand tools, and hardware parts.
- Automotive: Car lights, interior parts, dashboards, and other components.
- Optics and Precision Instruments: Lenses, sensors, and optical components.
- Pharmaceuticals and Food: Medicine bottles, health supplements, and small food packaging trays.
Do you have products you want to package? Want to know if your products are suitable for this machine? You are welcome to consult us. You can provide pictures of the products you want to package, and we will give you free advice.
Reciprocating Forming vs. Rotary Drum Forming
Our machine uses the reciprocating forming process, while our other products, such as egg tray machines and fruit tray forming machines, use the rotary drum forming process. Here’s the difference between the two machines.
Reciprocating Forming Machine
Working Principle
The forming mold moves back and forth in the pulp tank. Vacuum suction deposits the pulp fibers onto the mold surface, followed by dehydration, transfer, and drying.
Features
- Suitable for large-size, deep-cavity industrial packaging trays and precision component packaging.
- Flexible mold replacement, supporting various custom designs.
- Relatively simple structure, easy to maintain.
- High load-bearing and strong pressure resistance.
- Medium production capacity: 1,000–2,000 pcs/h.
- Investment cost is relatively higher.
Rotary Drum Forming Machine
Working Principle
One or more molds are fixed on a rotating drum. The drum continuously rotates, and the molds sequentially enter the pulp tank for suction, vacuum forming, dehydration, and transfer, achieving continuous production.
Features
- Suitable for large-scale, standardized, disposable products, such as egg trays, fruit trays, and food containers.
- Continuous production with high efficiency and high output.
- Lower load-bearing capacity.
- High production capacity: 1,000–7,000 pcs/h.
- Investment cost is relatively lower.
Services and Support Provided by Shuliy
- Precision Manufacturing: Processed and welded using high-precision CNC machines.
- Strict Quality Control: Each machine undergoes electrical control testing, mold precision inspection, trial runs, and operational tests before delivery.
- Professional Installation Support: Our engineers can be dispatched for on-site installation, debugging, and trial operation.
- Comprehensive Solutions: From pre-sales consultation and 3D drawing design to full-process delivery, we provide one-stop service support.
- Complete Spare Parts Production: Whenever you need parts, we can prepare them according to the model of the machine you purchased.
- Excellent After-Sales Service: Delivery managers promptly resolve operational issues and maintain active communication with you. The machine comes with a 1-year warranty.
Partnering with Shuliy
If you need a professional industrial packaging machine for producing industrial packaging trays, the Shuliy Industrial Packaging Tray Making Machine is your top choice. Our machines offer high cost-performance, helping you achieve both business success and a strong return on investment.
If you want to learn more about the next steps for your business, please feel free to contact me, and I will provide you with more detailed information.
