如何定制鹌鹑蛋托

众所周知，随着鹌鹑养殖的增长和对多样化蛋制品需求的增加，鹌鹑蛋在家庭、食品行业和出口市场上变得越来越受欢迎。然而，鹌鹑蛋体积小、易碎且壳薄。传统的大宗运输方式往往会导致破损、污染和浪费。

为了解决这个问题，开发了鹌鹑蛋托盘。这些托盘专门设计了合适的隔间和缓冲材料，以牢固地固定蛋，防止在运输过程中碰撞，并大大减少损坏。它们由纸浆制成，环保、可生物降解，并且可以定制，迅速成为主流包装选择。

To address this, we have developed a dedicated quail egg tray making machine by focusing on the design and customization of quail egg trays combined with advanced mold technology.

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Wide Applications of Quail Egg Trays

Quail farms: Suitable for both small and large farms to sort, pack, and transport daily-collected eggs safely.
Egg sorting centers/egg processing plants: Using paper quail egg trays adds value and improves the brand image while ensuring safe handling.
Pulp packaging factories: Manufacturers can mass-produce quail egg trays and supply them to farms, supermarkets, and e-commerce platforms.
Agricultural markets / wholesale markets: Improve product display, make stacking and transport easier, and keep the eggs clean and protected.
E-commerce & fresh food delivery companies: Paper trays combined with cartons protect quail eggs during shipping and reduce damage.
Supermarkets and retail stores: Can be used directly for shelf display. They are eco-friendly, attractive, and convenient for customers.
Export companies: Pulp trays meet international environmental standards and are ideal for quail egg export packaging.

Typical Customization Process for Quail Egg Trays

Requirement confirmation → Mold design → Sample testing → Customer approval → Adjustment → Mass production → Packing & delivery

Key Points to Consider When Customizing Quail Egg Trays

精确尺寸

鹌鹑蛋很小（直径2-3厘米）。托盘尺寸必须完全合适，以避免摇晃或卡住。

专业模具设计

孔布局必须紧密平滑，以防止壳体损坏。需要高精度。

均衡的托盘厚度

托盘应轻便但足够坚固。太薄会塌陷；太厚会增加成本和干燥时间。

透气且防潮

纸浆材料应能吸收水分并允许空气流通，以防止霉菌或异味。

多腔布局

常见类型：30、60或90个单元。这需要仔细的模具布局和准确的纸浆成型。

托盘盖一体化设计

一些客户更喜欢带盖的托盘。这需要更先进的模具和机器协调。

Common Challenges in Quail Egg Tray Production

Difficult mold design: Quail tray molds are small and dense. Many regular mold makers can’t achieve accurate pulp suction, causing defects.
Low pulp suction precision: Small molds need more precise control of vacuum time and pressure to avoid incomplete or uneven trays.
Demolding issues: Deep, dense molds may cause trays to tear or stick, reducing the yield rate.
Drying challenges: More cells = denser trays. Uneven hot air flow may result in wet centers and over-dried edges.
Difficulty Increasing Production Capacity: Standard egg tray machines are designed for chicken eggs. When used for high-density, multi-cavity quail egg trays, the production capacity drops significantly, and efficiency becomes unstable.
Poor Compatibility of Integrated Machines: Many machines cannot be modified with molds or clamping systems to produce quail egg trays with lids, making it difficult to switch to this structure.

Shuliy’s Recommended Solutions

定制设计的鹌鹑蛋托模具，以确保精确的尺寸和最佳的布局。
智能纸浆吸取控制系统，以保证每个腔体的纸浆摄入量一致。
定制的更宽模具框架和多工位转盘设计，以提高密集结构的效率。
专业的干燥线系统，以确保均匀和快速的干燥。
可选的集成成型设计，以满足高端包装市场的需求。

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If interested, pls just contact us for details via WhatsApp directly: https://wa.me/+8619139761487