Electronic Component Pulp Tray Forming Machine
Electronic component pulp tray forming machines are often used to make pulp packaging for electronic components. However, many electronic components are packed with plastic trays. Which components are more suitable for paper-based packaging? How does an electronic component pulp tray forming machine make paper packaging?
एक इलेक्ट्रॉनिक घटक पलप ट्रे फॉर्मिंग मशीन क्या है?
An electronic component pulp tray forming machine is a reciprocating molding device used to make trays for electronic components. It usually uses pulp molding technology to shape raw materials into trays suitable for storing electronic parts. These trays are anti-static, impact-resistant, and eco-friendly, making them ideal for transporting and storing precision electronic components.
कौन से इलेक्ट्रॉनिक घटक पेपर-आधारित पैकेजिंग के लिए अधिक उपयुक्त हैं?
- Integrated circuits (ICs) and chips: Small chips, BGA (Ball Grid Array), QFN, and similar components.
- Diodes, transistors: Small semiconductor components, especially in low- to medium-static-sensitive environments. Pulp trays provide effective isolation and protection.
- Capacitors and resistors: Small SMD (surface-mount) components. Pulp trays help prevent scattering.
- Connectors and pins: Small to medium connectors and pin headers. Custom molds can fix the component positions, making assembly easier.
- Electronic modules: Small pre-packaged modules, such as sensor modules, LED modules, and relay modules.
Pulp trays are best for components that are low- to medium-static-sensitive, need impact resistance, and require eco-friendly packaging. Custom tray holes and structures can be designed to fit different types of parts.
احتیاطیں
- Components with high anti-static requirements (e.g., sensitive CMOS chips, high-frequency ICs) may need an anti-static coating on the pulp tray surface or use special anti-static plastic trays.
- बहुत नमी-संवेदी या उच्च-निकासी घटक, जैसे कुछ MEMS सेंसर या ऑप्टिकल भाग, सामान्य पलप ट्रे के लिए उपयुक्त नहीं हो सकते और नमी-रोधी बैग या desiccants की आवश्यकता हो सकती है।
Elektronik घटक पलप ट्रे फॉर्मिंग मशीन का कार्य सिद्धांत
Like ordinary pulp-molded products, the process starts with making pulp, then forming it with the machine, followed by drying and hot pressing to produce the electronic component trays. The main difference is that this machine uses a reciprocating molding method, while many ordinary pulp-molded products use a drum-type forming process.
इलेक्ट्रॉनिक घटक पलप ट्रे बनाने की प्रक्रिया
- पल्पिंग: अपशिष्ट कागज को हाइड्रॉलिक तरीके से पलप किया जाता है। पलप घनत्व को नियंत्रित किया जा सकता है, और पलप समान रहता है।
- Reciprocating forming: The mold moves back and forth in the pulp slurry. Vacuum suction makes the pulp fibers stick evenly to the mold surface, forming a wet tray blank.
- Drying: Trays can air-dry or be dried in a drying room. For higher efficiency, a multi-layer belt metal dryer can be used for fully automatic processing.
- हॉट प्रेस: कुछ ट्रे में फॉर्मिंग के बाद छोटे wrinkles हो सकते हैं। सम सतह और सटीक आयामों के लिए ट्रे को फिर से hot-pressed किया जाता है।
- Packaging: Trays can be stacked and packed using a packing machine to improve efficiency.
Model recommendation
| मॉडल | SL-R2000 |
| क्षमता | 1000-2000पीसी/घंटा |
| शक्ति | 55किलोवाट |
| वोल्टेज | 380V,50HZ |
| पल्प उपयोग | 200किग्रा/घंटा |
| पानी उपयोग | 400किग्रा/घंटा |
| आकार (मिमी) | 2900*1800*1800 |
The above are our standard models. We can also customize them according to your requirements, such as power voltage, plug type, molds, and more.
SL-R2000 इलेक्ट्रॉनिक घटक पल्प ट्रे बनाने वाली मशीन के फीचर
- High capacity: Produces 1,000–2,000 trays per hour, suitable for medium to large electronic component production or packaging, enabling efficient operation.
- Powerful motor: Equipped with a 55 kW motor for stable and reliable forming, maintaining high efficiency even during long continuous operation.
- Energy-saving and eco-friendly: Uses 200 kg of pulp and 400 kg of water per hour. High material utilization reduces production cost and meets environmental standards.
- सटीक फॉर्मिंग: उन्नत मोल्ड तकनीक से ट्रे आकार समान और छेद सटीक होते हैं, संग्रहण और परिवहन के दौरान घटकों की सुरक्षा।
- Compatible power supply: Designed for 380 V, 50 Hz, suitable for most industrial facilities and easy to install.
- कॉम्पैक्ट डिज़ाइन: आयाम 2900×1800×1800 mm; छोटा पायदान इसे उत्पादन लाइनों में एकीकृत करना आसान बनाता है।
- विश्वसनीय और स्थिर: पूरी तरह स्वचालित संचालन मैन्युअल हस्तक्षेप कम करता है, विफलता जोखिम घटाता है, और उत्पादन सुरक्षा बढ़ाता है।
Shuliy द्वारा प्रदान की जाने वाली सेवाएं और सहायता
Precision manufacturing
Processed and welded using high-precision CNC machines.
उत्कृष्ट बिक्री के बाद सेवा
Delivery managers promptly address operational issues and maintain active communication. Machines come with a 1-year warranty.
Professional installation support
हमारे इंजीनियर स्थापना, डिबगिंग और परीक्षण ऑपरेशन के लिए साइट पर भेजे जा सकते हैं।
कठोर गुणवत्ता नियंत्रण
Each machine undergoes electrical testing, mold accuracy checks, trial runs, and operational tests before delivery.
Comprehensive solutions
From pre-sale consultation and 3D design to full-process delivery, we provide one-stop service and support.
If you need a professional industrial packaging machine to produce industrial packaging trays, Shuliy’s industrial tray forming machine is your top choice. Our equipment offers high cost performance, helping you achieve business success and a great return on investment.
