Brezilya'ya Gönderilen 1500 adet / saat Yumurta Tepsisi Makinesi
A 1500 pcs/h egg tray machine has been successfully shipped to Brazil, helping the customer significantly boost production efficiency, reduce packaging costs, and support sustainable paper-based packaging production.
Client Background
In February 2026, a commercial poultry farm located in Paraná State, southern Brazil, contacted Shuliy Machinery through our website. This family-operated egg production business manages a flock of approximately 60,000 laying hens and distributes fresh eggs to regional supermarkets, grocery stores, and food service companies across southern Brazil.
With daily egg output reaching 50,000 pieces during peak season, the farm was struggling with its packaging process. They had been purchasing plastic egg trays from local distributors, but rising raw material costs and growing consumer demand for sustainable packaging were putting pressure on their profit margins.
Customer Needs and Pain Points
The Brazilian egg producer faced three major challenges:
- First, the cost of plastic packaging was continuously increasing. With inflation affecting the Brazilian economy, the farm’s packaging expenses had risen by over 25% in the previous year, eating significantly into their profit margins.
- Second, Brazil’s environmental regulations were becoming stricter regarding plastic waste. Several states had introduced restrictions on single-use plastics, and the farm anticipated that paper-based packaging would soon become a market requirement rather than just an option.
- Third, the customer had no prior experience with pulp molding technology. They needed a reliable supplier who could guide them through every step — from factory design and machine installation to daily operation and routine maintenance.
Shuliy Çözümü
After reviewing the customer’s production volume and budget, Shuliy’s technical team recommended the SL-1×4 egg tray making machine as the most suitable model for their operation. This semi-automatic machine offers an optimal balance between capacity and investment cost, making it ideal for medium-scale poultry farms looking to produce their own packaging in-house.
The complete solution package included:
- One SL-1×4 egg tray machine with a 1500 pieces per hour capacity
- Full accessory kit including pneumatic valves, proximity switches, pulse valves, intermediate relays, time relays, solenoid valves, and manual valves
- Detailed factory layout drawings with specifications for three essential pools: homogenizer pool, slurry pool, and storage tank
- Comprehensive installation and operation manuals in Portuguese and English
- Remote video guidance for machine setup and commissioning
Teknik Özellikler
| Özellikler | Detaylar |
|---|---|
| Machine Model | SL-1×4 Egg Tray Machine |
| Güç Kaynağı | 380V, 50Hz, 3-Phase |
| Mold Configuration | 30-cavity plastic molds (295 × 295 mm) |
| Mold Plate Size | 1250 × 400 mm |
| Kalıp Sayısı | 4 sets |
| Rotating Surface | 1 |
| Çalışma Hızı | 3–6 cycles/min |
| Üretim Kapasitesi | 1.500 adet/saat |
| Hammadde | Waste paper, old newspapers, recycled cardboard |
| End Products | Biodegradable paper egg trays for chicken eggs |
Shipping and Installation
On March 20, 2026, the complete egg tray making machine and accessory package were loaded at Zhengzhou Port and shipped to Paranaguá Port in southern Brazil.
Thanks to the detailed factory layout drawings provided by Shuliy’s engineering team, the customer was able to prepare the installation site in advance. They constructed the three required pools — homogenizer, slurry, and storage — according to the specified dimensions before the machine arrived.
With step-by-step video installation guidance from Shuliy’s technical support team, the customer completed the machine assembly and commissioning within three weeks. Our engineers provided real-time assistance via video call to resolve any questions during the setup process.
Before & After
- Packaging efficiency increased from ~800 pcs/h (manual) to 1500 pcs/h, achieving nearly 2× productivity and eliminating peak-season bottlenecks.
- Packaging costs were reduced by approximately 65% by switching from plastic trays to low-cost recycled paper pulp trays.
- Labor requirement decreased to just 3 workers with semi-automatic operation, significantly lowering labor dependency and operating costs.
- Market competitiveness improved by adopting eco-friendly packaging, aligning with sustainability trends, and attracting more supermarkets and retailers.
Satış Sonrası Hizmet
Shuliy Machinery is committed to long-term customer satisfaction through comprehensive after-sales support:
- Lifetime technical consultation available via phone, email, and video conference
- Remote troubleshooting and operational guidance whenever needed
- Complimentary spare parts during the warranty period
- Multilingual customer service team supporting clients across different time zones
- Complete operation and maintenance documentation included with every shipment
For this Brazilian customer, our engineers also provided specific guidance on adjusting the pulp-to-water ratio for different raw material types and advised on adding color pigments to produce visually appealing egg trays that stand out on retail shelves.
Why Partner with Shuliy?
With more than 15 years of experience in designing and manufacturing egg tray making machines and pulp molding equipment, Shuliy Machinery has successfully delivered complete production solutions to customers in over 50 countries worldwide. Our paper egg tray machines are trusted by poultry farms, packaging businesses, and entrepreneurs across Asia, Africa, Europe, and the Americas.
Whether you are launching a new egg packaging business or upgrading your existing production line, Shuliy offers customized solutions matched to your specific capacity needs, budget constraints, and local market conditions. From factory design and equipment selection to installation guidance and ongoing technical support, our team is with you at every step of the journey.
Ready to start your own egg tray production business? Contact Shuliy Machinery today for a free consultation and personalized quotation for the right egg tray making machine for your operation
